Textron Cessna 172 Series Manuals

Manuals and User Guides for Textron Cessna 172 Series. We have 1 Textron Cessna 172 Series manual available for free PDF download: Service Manual

Textron Cessna 172 Series Service Manual

Textron Cessna 172 Series Service Manual (511 pages)

1962 and Prior

Brand: Textron | Category: Aircrafts | Size: 23 MB

Table of Contents

Table of Contents

8
- General Description
  10
- Section 1 - General Description
  10
Ground Handling

18
- Hangar Storage
  19
- Hoisting
  19
- Jacking
  19
- Parking
  19
- Tie-Down
  19
- Outside Storage
  20
- Battery
  21
- Engine Oil
  21
- Fuel Drains
  21
- Fuel Tanks
  21
- Leveling
  21
- Servicing
  21
- Hydraulic Brake Systems
  22
- Nose Gear Shimmy Dampeners
  22
- Nose Gear Struts
  22
- Oxygen Cylinder
  22
- Tires
  22
- Aluminum Surfaces
  23
- Cleaning
  23
- Engine Compartment
  23
- Oxygen Face Masks
  23
- Painted Surfaces
  23
- Plastic Control Wheels
  23
- Propellers
  23
- Upholstery and Interior
  23
- Wheels
  23
- Servicing
  24
- Servicing and Lubrication
  24
- Lubrication
  27
- 25-Hour Inspection
  30
- Inspection
  30
Windows and Windshields/Cleaning

40
- Cleaning
  40
- Windows and Windshields
  40
- Windshields
  42
- Cabin Doors
  43
- Movable Windows
  43
- Side and Rear Windows
  43
- Removal and Replacement
  45
- Cabin Door Latches
  46
- Baggage Doors
  48
- Cabin Upholstery
  48
- Removal and Replacement
  48
- Removal and Replacement of Forward Seats
  48
- Repair of Seats
  48
- Seats
  48
- Upholstery Materials and Tools
  48
- Soundproofing
  58
- Baggage Compartment Upholstery
  59
- Carpeting
  59
- Headliner and Cabin Top
  59
- Headliner and Cabin Top Soundproofing
  59
- Installation
  59
- Removal
  59
- Removal and Replacement
  59
- Safety Belts
  59
- Upholstery Side Panels
  59
- Windlace (Door Seals)
  59
- Cargo Tie-Downs
  63
- Cargo Tie-Down Provisions
  65
Wings/Removal

66
- Removal
  66
- Wings
  66
- Adjustment
  68
- Replacement
  68
- Removal and Replacement
  70
- Wing Struts
  70
- Fin
  72
- Removal
  72
- Horizontal Stabilizer
  78
- Removal
  78
- Replacement
  78
- Horizontal Stabilizer
  80
Landing Gear/Main Gear

81
- Landing Gear
  81
- Main Gear
  81
- Main Wheel and Axle
  81
- Installation
  85
- Landing Gear
  85
- Step Bracket Replacement
  85
- Installation
  86
- Removal
  86
- Assembly
  87
- Disassembly
  87
- Inspection and Repair
  87
- Installation
  87
- Main Wheels (Cleveland)
  87
- Main Wheels (Goodyear)
  87
- Removal
  87
- Assembly
  92
- Disassembly
  92
- Inspection and Repair
  92
- MAIN WHEELS (Cleveland)
  92
- Removal
  92
- Crosswind Wheels
  98
- Installation
  98
- Main Wheel Alignment
  98
- Nose Gear
  98
- Nose Gear
  105
- Shimmy Dampener
  105
- Torque Links
  113
- Disassembly
  114
- Nose Wheel
  114
- Replacement
  114
- Assembly
  115
- Nose Wheel Steering System
  117
- Nosewheel Steering System
  117
- Anti-Swivel Mechanism (Model 185)
  120
- Cleaning and Lubrication
  120
- Mechanism
  120
- Replacement
  120
- Replacement and Rigging
  120
- Tail Gear
  120
- Tailgear
  120
- Tailwheel
  120
- Replacement
  121
- Speed Fairings
  121
- Brake System
  123
- Brake Systems
  123
- Precautions
  123
- Repair
  123
- Wheel Brake Assemblies
  123
- Replacement of Brake Lines
  124
- Replacement of Master Cylinders
  124
- Assembly of Wheel Brakes
  126
- Brake Lining Replacement
  126
- Checking Brake Linings
  126
- Disassembly of Wheel Brakes
  126
- Inspection and Repair of Wheel Brakes
  126
- Installation of Wheel Brakes
  126
- Removal of Wheel Brakes
  126
- Repair of Master Cylinders
  126
- Brake Bleeding
  129
- Parking Brake Systems
  129
- Replacement
  129
- Aileron Control System
  130
- Section 6 - Aileron Control System
  130
- Section 7A - Flap Control System
  149
- Flap Control System (Electric)
  150
- Elevator Control Systems
  154
- Section 8 - Elevator Control Systems
  154
- Systems
  164
- Rudder Control Systems
  167
- Section 10 - Rudder Control Systems
  167
- Section 11 - Stabilizer Control System
  179
- Stabilizer Trim Control System
  179
- Trouble Shooting
  180
Service Manual

187
- Engine Removal
  187
- G in E Data
  188
- Trouble Shooting
  191
- Cleaning
  194
- Cold Weather
  195
- Engine Installation
  195
- Extreme Weather Maintenance
  195
- External Pow er
  196
- Hand-Cranking
  196
- Low Battery Starting
  196
- Using 12-Volt Automobile as
  196
- Dusty Conditions
  198
- Hot Weather
  198
- Seacoast Areas, Humid Areas
  198
- Automatically Engaged Starting Systems
  199
- Installation of Starter and Drive
  199
- Manually Engaged Starting Systems
  199
- Removal of Starter and Drive
  199
- Replacement of Starter
  199
- Replacement of Starter Adapter
  199
- Starting Systems
  199
- Overrunning Clutch Check
  200
- Trouble Shooting the Starter
  200
- Engine Controls
  202
- Idle Speed and Mixture Adjustment
  202
- Bendix-Scintilla and Slick (Formerly Case) Magnetos
  207
- Ignition
  207
- Internal Timing
  207
- Removal
  207
- Slick Magnetos
  207
- Ignition
  210
- Installation and Timing to the Engine
  215
- M Aintenance
  215
- Baffles
  226
- Cleaning
  226
- Engine Cow Ling
  226
- Engine Cowling
  226
- Removal and Replacement
  226
- Trouble Shooting
  228
- Exhaust System
  230
- Engine Installation
  231
- Engine Removal
  231
- Extreme Weather Maintenance
  231
- Starting System
  231
- Fuel Injection System
  239
- Engine Controls
  242
- Engine Cowling
  243
- Ignition
  243
- Engine Mount
  244
- Exhaust System
  244
- Oil System
  244
- Fuel Systems
  252
Fixed Pitch Propellers

270
- Propellers
  270
- Installation
  271
- Propellers
  271
- Removal
  271
- Hartzell Propeller
  274
- Trouble Shooting
  274
- Hartzell Propeller
  275
- Installation
  276
- Removal
  276
- Mccauley PROPELLER
  278
- Trouble Shooting
  278
- Mccauley Propeller
  279
- Installation
  281
- Propeller Governor
  281
- Removal
  281
- Control
  283
- High RPM Stop Adjustment
  283
- Rigging Propeller Governor
  283
- Propellers (Model BHC-C2YF-1)
  284
- Cabin Air Ventilation
  288
- Heating
  288
- Section 15 - Heating, Ventilating
  288
General

298
- Instrument Panels
  299
- Installation
  301
- Instrument Installation
  301
- Instrument Removal
  301
- Pitot and Static Systems
  301
- Removal
  301
- Trouble Shooting--Pitot-Static System
  302
- Pitot and Static Systems
  303
- Trouble Shooting - Airspeed Indicator
  303
- Trouble Shooting - Altimeter
  303
- Trouble Shooting - Pitot-Static Head
  304
- Trouble Shooting - Vertical Speed Indicator
  304
- Aligning Pitot Tube
  305
- Blowing out Pitot Lines
  305
- Checking for Leaks
  305
- Pitot and Static System Maintenance
  305
- Pressure System
  305
- Replacement of Pitot and Static
  305
- Trouble Shooting - Vacuum System
  308
- Vacuum Systems
  308
- Trouble Shooting - Gyro Horizon
  309
- Vacuum Systems
  309
- Trouble Shooting - Vacuum Pump
  310
- Suction Gage Readings
  311
- Vacuum System Replacement
  311
- Engine Indicators
  315
- Manifold Pressure Gage
  315
- Tachometer
  315
- Trouble Shooting - Manifold Pressure Gage
  315
- Engine Indicators
  316
- Trouble Shooting - Cylinder Head Temperature Gages
  317
- Cylinder Head Temperature Gage Maintenance
  318
- Electric Oil Pressure Gage
  318
- Oil Pressure Gage
  318
- Trouble Shooting - Oil Pressure Gage (Direct Reading)
  318
- Carburetor Air Temperature Gages
  319
- Oil Temperature Gage
  319
- Trouble Shooting - Oil Pressure Gage (Electric)
  319
- Trouble Shooting - Carburetor Air Temperature Gage (Electric)
  320
- Fuel Quantity Indicators (Electric)
  321
- Trouble Shooting - Fuel Quantity Indicators (Electric)
  321
- Fuel Flow Indicator
  322
- Magnetic Compass
  322
- Trouble Shooting - Fuel Flow Indicator
  322
- Stall Warning Horn and Transmitter
  323
- Trouble Shooting - Turn-And-Bank Indicator
  323
- Turn-And-Bank Indicator
  323
- Aircraft Lighting System
  327
- Battery and External Power System
  327
- Electrical Power Supply System
  327
- Generator Power System
  327
- Index of Electrical Wiring Diagrams
  327
- Pitot and Stall Warning Heat Circuits
  327
- Section 17 - Electrical Systems
  327
- Stall Warning Circuit
  327
- Symbols Chart
  353
- Section 18 - Electronic Systems
  470
Structural Repair/Repair Criteria

471
- Equipment and Tools
  471
- Repair Criteria
  471
- Structural Repair
  471
- Wing Jig
  472
- Control Surface Balancing
  473
- Skin Repair Materials
  477
- Access Openings
  478
- Damage Repairable by Insertion
  478
- Negligible Damage
  478
- Wing
  478
- Wing Ribs
  478
- Wing Skin
  478
- Wing Spars
  478
- Ailerons
  479
- Flaps
  495
- Damage Necessitating Replacement of Parts
  497
- Elevators and Rudder
  497
- Negligible Damage
  497
- Stabilizer
  497
- Tail Group
  497
- Vertical Fin and Dorsal Area
  497
- Damage Necessitating Replacement of Parts
  498
- Elevators and Rudder
  498
- Bulkheads
  499
- Cracked Bulkhead Webs or Flanges
  499
- Damage Necessitating Replacement
  499
- Damage Repairable by Insertion
  499
- Description
  499
- Fuselage
  499
- Firewall Damage
  502
- Replacement of Hi-Shear Rivets
  502
- Replacement of Portions of Skin Panels
  502
- Baffles
  508
- Engine Cowling
  508
- Engine Mount
  508
- Fiberglas Repairs
  508
- General Considerations
  508
- Repair of Reinforcement Angles
  508
- Royalite Repairs
  508
- Enmar 27H Series Lacquer
  509
- Enmar 82A Series Vinyl
  509
- Painting
  509
- Fiberglas Speed Fairings
  511
- Hi-Visibility Paint
  511

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