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500/650T HCI(S) 750/1205HP
Tesco 500/650T HCI(S) 750/1205HP Manuals
Manuals and User Guides for Tesco 500/650T HCI(S) 750/1205HP. We have
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Tesco 500/650T HCI(S) 750/1205HP manual available for free PDF download: Installation Manual
Tesco 500/650T HCI(S) 750/1205HP Installation Manual (70 pages)
Top Drive System
Brand:
Tesco
| Category:
Industrial Equipment
| Size: 1 MB
Table of Contents
Revision Information
4
Table of Contents
5
Chapter 1: About this Document
7
Table 1-1: Where to Find more Information
7
Chapter 2: Pre-Installation Activities
9
Rig Installation and Measurement
9
Power/Service Connection Requirements
9
Pre-Installation
10
Figure 2-1: Power, Air and Fuel Connections - Option 1
10
Figure 2-2: Power, Air and Fuel Connections - Option 2
10
Electrical Considerations
11
Fuel Considerations
11
Air Considerations
11
Equipment Inspection (Pre-Installation)
12
Chapter 3: Rig up Procedure
13
Equipment Placement
13
Optimal Placement of the Power Unit
13
Figure 3-1: HCI Optimal Equipment Placement
13
How to Place of the Power Unit Components
14
Optimal Placement of the Hose Saddle
15
Figure 3-2: HCI Hose Saddle Placement
15
How to Install the Hose Hanging Saddle and Service Loop
16
Figure 3-3: HCI Hose Saddle Capture Clamp Configurations
17
Table 3-1: HCI - Cable and Hoses for 1205 HP Prime Movers
17
Table 3-2: HCI - Cable and Hoses for 750 HP Prime Movers
17
Figure 3-4: Hoisting the Hose Saddle
18
Figure 3-5: Position the Hose Saddle
18
Torque Arrest System
20
Before You Install the Torque Arrest System
20
Torque Arrest System Components
20
Torque Arrest System Configuration
21
How to Determine the Torque Track Configuration
21
Figure 3-6: Torque Arrest System Configuration
21
Sample Calculation
22
How to Install the Torque Arrest System
22
Figure 3-7: Torque Arrest System - Permanent Installation
25
Figure 3-8: Torque Arrest System - Portable Installation
26
Counter-Balance System
27
Before You Install the Counter-Balance System
27
Figure 3-9: Inside Diameter of the Bail Clamp Insert
27
How to Install the Counter-Balance System
28
Figure 3-10: Counter-Balance System Components
28
How to Set the Counter-Balance Cushion Height
30
Figure 3-11: Counter-Balance System Interface
30
How to Install a Counter-Balance Block Saddle
31
Figure 3-12: Counter-Balance Block Saddle
31
Top Drive
32
How to Install the Top Drive
32
Driller's Panel
33
How to Install the Driller's Panel
33
Safety Air Interlocks
34
How to Install the Drawworks Interlock and Override
34
Figure 3-13: Drawworks Override Installation
34
About the Mud Pump Interlock
35
Chapter 4: System Inspection and Start up
37
Inspection-General Notes
37
Warnings
37
System Start up
38
Power Unit: Electrical System
38
How to Start the Electrical System for the Power Unit
38
Prime Mover
39
Before You Start the Prime Mover
39
How to Start the Engine
40
Closed-Loop Hydraulic System
41
How to Make up the Swivel
42
Figure 4-1: Making up the Swivel
43
Top Drive Robotic Functions
44
Chapter 5: Rig out Procedure
45
How to Break the Top Drive/Swivel Connection
45
Figure 5-1: Breaking out the Swivel
46
How to Break Difficult Connections
47
How to Use the Breakout Function to Break Difficult Connections
47
How to Use Heat to Break the Top Drive/Swivel Connection
47
Alternative Breakout Method
48
Figure 5-2: Top Drive/Swivel Connection
48
How to Remove the Top Drive
49
How to Remove the Torque Arrest System
49
How to Remove the Service Loop
50
Figure 5-3: Service Loop Removal
51
How to Remove the Power Unit
52
List of Figures
53
List of Tables
55
Index
57
Appendix A: Pre-Installation Checklist
59
Table B-1: Top Drive Inspection List
61
Table B-2: Power Unit Inspection - Cable Reel/Service Loop
61
Table B-3: Power Unit Inspection - Modine
62
Table B-4: Power Unit Inspection - Tranter
62
Table B-5: Power Unit Inspection - Oil Storage Tank
62
Table B-6: Power Unit Inspection - Filter Manifold Headers
62
Table B-7: Power Unit Inspection - Pump Drive/Pumps
63
Table B-8: Power Unit Inspection - Electrical Panel
63
Table B-9: Power Unit Inspection - Prime Mover
63
Table B-10: Driller's Panel
63
Appendix C: Sling Load Ratings
65
Table C-1: Maximum Safe Working Loads (Pounds
65
Table C-2: Rope Diameter Efficiencies
66
Table D-1: Hand Signals for Boom Operation
67
Appendix D: Hand Signals for Boom Equipment Operation
69
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