User Manuals: Terex T780 Truck Crane

Manuals and User Guides for Terex T780 Truck Crane. We have 1 Terex T780 Truck Crane manual available for free PDF download: Operator's Manual

Terex T780 Operator's Manual

Terex T780 Operator's Manual (528 pages)

Brand: Terex | Category: Construction Equipment | Size: 12 MB

Table of Contents

Table of Contents
2
Introduction
8
Safety
16
- Safety Introduction
  16
- Alert System
  17
- General Safety
  22
  - Safety Sign Locations
    22
  - Safety Sign Maintenance
    34
- Workplace Safety
  35
- Effects of Wind Conditions
  43
- Lightning Storm
  45
- Temporary Interruption of Crane Operations
  46
- Resuming Crane Operations
  49
- Ending Crane Operations
  50
- Turning/Driving in Reverse
  51
- Parking the Vehicle
  52
- Lock out & Tag out
  53
- Access/Egress
  55
- Personal Safety
  58
- Seat Belts
  60
- Temperature Effects on Telescope and Boom Hoist Cylinders
  61
Assembly
64
Description of Machine and Controls
82
Inspection
140
- Pre-Start Inspection
  140
- Suggested Hydraulic Crane Inspection Checklist
  142
- Daily Check (8 Hours)
  147
- Weekly Check (40 Hours)
  148
- Monthly Check (80 Hours)
  149
- Quarterly Checks (250 Hours)
  150
- Semiannual Checks (1000 Hours)
  151
- Annual Check (1500 - 2000 Hours)
  152
- Wire Rope Inspection Record
  153
- Mobile Crane Load Test Inspection
  154
Operating Instructions
158
- Regeneration Process for DD Series 60 - (T500-1 & T780 Only)
  158
- Cummins 2013 Engine- Overview of Operation
  165
  - Fuel Warning
    165
  - Aftertreatment Regeneration Lamp Behaviors
    166
  - Regeneration Modes
    169
  - Manual Regeneration Procedure
    170
- Operating the Unit
  172
  - Operating the Engine
    172
  - Starting the Engine-EPA 2010
    175
  - Engine Cold Weather Operation
    181
  - Jump Starting an Engine- Booster Cable Instructions
    184
  - Unusual Operating Conditions
    185
  - Making a Typical Lift
    189
  - Arm and Hand Signals
    195
  - Load Rating Chart Interpretation
    197
  - On-Tires" Lift
    203
  - On-Tires Load Rating Chart
    205
  - Air-Ride Suspension
    206
  - Remote Carrier Operation
    208
- Moving the Unit
  210
  - Removable Counterweight (T500-1 & T780)
    210
  - Drivers Tips-Cummins EPA 2013
    214
  - Vehicular Operation
    219
  - Transmission Operation
    222
  - Traveling Around the Jobsite
    226
  - Towing or Pushing Vehicle
    229
Disassembly
230
- Stowing the Jib
  230
Transportation
232
- Transporting the Crane
  232
- Instructions for Loading and Unloading
  233
Maintenance
236
- Engine Data-Tier 3 Export & EPA 2013
  236
- Maintenance Introduction
  241
- Crane Maintenence & Specification
  242
  - Acronyms and Abbreviations
    242
  - General Safety Instructions
    244
  - Flow Diagram-Exhaust System
    246
  - Engine & Cooling System Maintenence Schedule
    250
  - Aftertreatment Diesel Exhaust Fluid Dosing Unit Filter
    254
  - Engine Indicator Lamps
    259
  - Aftertreatment Switch
    265
  - Operating Characteristics with Aftertreatment Particulate Filter
    266
  - Engine Indentification
    271
  - Diesel Exhaust Fluid Specification
    277
  - Filter Specification
    282
- Lubrication Charts
  284
- Operator Observation
  287
- Special Break-In Requirements for New Cranes
  288
- Machine Maintenance Checklist
  289
- Lubrication Introduction
  292
- Hydraulic Oil Requirements
  294
- Koehring Spec 805 Data
  297
- Grade Selection Chart
  298
- Premium Grade Anti-Wear Hydraulic Oils
  300
- Cable Lubrication Methods
  303
- Turntable and Swing Pinion
  307
- Swing Reducer
  309
- Power Steering Maintenance
  312
- Drive Shaft Maintenance
  313
- Brake System Maintenance
  316
- Air Dryer
  319
- Air System Maintenance
  320
- Tires
  321
- Slider Pads
  324
- Boom Lubrication
  325
- Swing Bearing Bolting Procedure
  334
- Engine Radiator Maintenance
  337
- Transmission Maintenance
  339
- Axle Maintenance
  352
- Tire Maintenance
  356
- Hydraulic System Maintenance
  359
- Hydraulic Hoses
  363
- Wire Rope and Reeving
  366
- Anti-Two Block System
  368
- Storage
  370
  - Machine Storage
    370
  - Engine Storage
    372
  - Transmission Storage
    375
  - Restoration to Service
    376
  - Restoring Engine to Service
    377
  - Restoring Transmission to Service
    378
  - Chrome Cylinder Rod Storage
    379
Specifications
382
- Wire Rope Specification-T300-1, T500-1 & T780
  382
Troubleshooting
384
- Introduction
  384
- General Procedure
  386
- Hydraulics - General
  387
- Operator Controls
  388
- Power Steering
  389
- Front Axles
  390
- Steering Circuit
  392
- Rear Axles
  397
- Alternator
  398
- Starter
  400
- Engine Clutch
  401
- Brakes
  403
- Parking Brakes
  404
- Air Pressure
  405
- Swng Circuit
  406
- Boom Hoist Circuit
  407
- Telescope Circuit
  408
- Winch Circuit
  409
- Outrigger Circuit
  411
- Swing Pumps Circuit
  412
- Swing Circuit Control Valves
  415
- Swing Circuit Relief Valves
  417
- Fluid Motor
  418
- Cylinders
  420
- Cylinder Leakage
  421
- Excessive Heating of Oil in System
  423
- Electrical Controls
  424
- Propane Heater
  425
- Maintenance -Free Battery Testing
  428
- Two-Block System
  430
Service / Parts
434
- General Service Information
  434
- Outrigger Position Sensors
  436
- Torque Wrench Extensions
  438
- Welding Instructions
  440
- Outriggers
  442
- Rear Suspension
  449
- Front Axle
  451
- Rear Axle
  453
- Propellor Shaft & Universal Joints
  456
- Wheel and Rim Mounting
  461
- Engine Clutch Adjustment & Repair
  465
- Shift Control Adjustment
  470
- Steering and Power Steering
  474
- Swing Reducer
  475
- Pumps
  477
- Valve Adjustments
  479
- Rotary Manifold
  485
- Control Linkage Adjustment
  487
- Heaters & AC Systems
  488
- Electrical System Battery Check
  489
- Electrical System Collector Ring
  492
- Electrical System Voltmeter Diagnosis
  496
- Hydraulic Cylinder Maintenance
  502
- Chain Adjustment - 4-Section Boom
  505
- Boom Centering
  507
- Setting Proximity Sensors
  509
- Repairs-Adjustments-Remarks Log
  511
Appendix
514

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