Terex S80XCH-3100 Manuals

Manuals and User Guides for Terex S80XCH-3100. We have 1 Terex S80XCH-3100 manual available for free PDF download: Service And Repair Manual

Terex S80XCH-3100 Service And Repair Manual

Terex S80XCH-3100 Service And Repair Manual (213 pages)

Brand: Terex | Category: Boom Lifts | Size: 15 MB

Table of Contents

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2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

28
- Introduction
  28
Control System

30
Platform Components

44
- Platform
  44
- Platform Leveling Slave Cylinder
  45
  - How to Remove the Platform Leveling Slave Cylinder
    45
  - How to Bleed the Slave Cylinder
    45
- Platform Rotator
  46
  - How to Remove the Platform Rotator
    46
  - How to Bleed the Platform Rotator
    47
- Platform Overload System
  48
- Jib Boom Components
  
  52
  - Jib Boom
    52
  - Jib Boom Lift Cylinder
    53
- Boom Components
  
  54
  - Cable Track
    54
    
    How to Remove the Cable Track, S-80
    54
    
    How to Repair the Cable Track
    56
  - Boom
    56
    
    How to Shim the Boom
    56
    
    How to Remove the Boom
    57
  - Boom Lift Cylinder
    60
  - Boom Extension Cylinder
    61
  - Boom Extend/Retract Cables
    63
    
    How to Adjust the Extend/Retract Cables
    63
    
    How to Replace the Boom Extend/Retract Cables
    65
  - Platform Leveling Master Cylinder
    67
  - Primary Boom Angle Sensor Calibration
    68
  - Boom Length Sensor
    69
- Engines
  
  70
- Hydraulic Pump
  
  76
  - Drive Pump
    77
    
    How to Prime the Drive Pump
    78
  - Function Manifold
    79
- Manifolds
  
  79
- Fuel and Hydraulic Tanks
  
  95
  - Fuel Tank
    95
  - Hydraulic Tank
    96
- Turntable Rotation Components
  
  98
  - Turntable Rotation Drive Hub Assembly
    98
    
    How to Remove the Turntable Rotation Drive Hub Assembly
    98
    
    How to Remove the Turntable Rotation Hydraulic Motor
    99
    
    How to Adjust the Turntable Rotation Gear Backlash
    100
    
    How to Calibrate the Turntable Tilt Sensor
    101
- Steer Axle Components
  
  103
  - Yoke and Drive Hub
    103
  - Drive Hubs
    104
  - Drive Motors
    104
- Generators
  
  105
  - Hydraulic Generator
    105
Fault Codes

106
- Introduction
  106
- Control System Fault Codes
  
  107
- Engine Fault Codes
  
  142
- Deutz TD 2.9 L4 Engine Fault Codes
  
  143
- Deutz TCD 2.2 L3 Engine Fault Codes
  
  154
- Perkins 404-22 Engine Fault Codes
  
  164
- GM 3.0L Engine Fault Codes
  
  166
  - Introduction
    171
Schematics

171
- Electrical Symbol Legend
  172
- Hydraulic Symbols Legend
  173
- Limit Switch Location Legend
  174
- Engine Relay Layout - Deutz TD2.9
  175
- Engine Relay Layout - Deutz Td2011L04I
  176
- Engine Relay Layout - Perkins 404D-22T
  177
- Engine Relay Layout - GM 3.0L
  178
- Connector Pin Legend
  179
Electrical Schematics

181
Hydraulic Schematics

209
- Hydraulic Schematic, S-80 XC Models
  210
- Hydraulic Schematic, S-85 XC Models
  211

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