Terex GTH0616E-10999 Manuals

Manuals and User Guides for Terex GTH0616E-10999. We have 1 Terex GTH0616E-10999 manual available for free PDF download: Service And Repair Manual

Terex GTH0616E-10999 Service And Repair Manual (125 pages)

Brand: Terex | Category: Lifting Systems | Size: 10 MB

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2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Air Conditioner Refrigerant Specifications
17
Deutz TD 2.9 Engine Specifications
18
Dana VDT12000 Transmission Specifications
19
Dana 212 Drive Axle
19
Hydraulic Hose and Fitting Torque Specifications
20
Torque Procedure
21
Observe and Obey
23
Repair Procedures
23
Introduction
23
Machine Configuration
23
About this Section
24
Boom Components
25
Boom
25
How to Replace the Boom Wear Pads
25
How to Use the Quick Attachment
25
How to Replace the Retraction Chain
26
How to Replace the Extension Chains
28
How to Remove the Boom
30
How to Disassemble the Boom
32
Boom Lift Cylinder
33
Boom Extension Cylinder
34
Fork Level Cylinder
35
Hydraulic Hoses
36
How to Adjust the Fork Level Cylinder And/Or Auxiliary Hose
36
How to Replace the Fork Level Cylinder And/Or Auxiliary Hoses
37
Operator's Compartment
39
Machine Controls
41
How to Remove the Steering Column
41
How to Remove the Steering Wheel
41
How to Remove the Steer Orbitral
42
How to Remove the Joystick - Models with Single Joystick
42
How to Remove the Joystick - Models with Dual Joysticks
43
How to Remove the Brake Pedal Assembly
43
How to Remove the Gauge Cluster Assembly
44
Fuel and Hydraulic Tanks
45
Engines
47
Engine Fault Codes
47
Transmission
48
How to Repair the Transmission
48
Hydraulic Pump
49
How to Test the Function Pump
49
How to Remove the Function Pump
50
How to Install the Function
51
How to Prime the Function Pump
51
How to Adjust the Function Pump Standby Pressure
52
How to Adjust the Function Pump Pressure Compensator
53
Manifolds
54
Primary Function Manifold Components - Models with Single Joystick
54
Primary Function Manifold Components - Models with Dual Joysticks
58
Secondary Function Manifold Components
60
Auxiliary Manifold (Option) and Brake Manifold Components
62
Valve Adjustments - Secondary Function Manifold
63
How to Set the Steer System Pressure
63
How to Set the Parking Brake System Pressure
64
How to Set the Differential Lock/Joystick System Pressure
65
Valve Coils
66
How to Test a Coil Diode
67
Axle
68
Axles
68
How to Remove the Axle
68
Observe and Obey
69
Before Troubleshooting
69
Fault Codes
69
Introduction
69
Diagnostic Display
70
Deutz TD 2.9 L4 Engine Fault Codes
71
Schematics
85
Introduction
85
Fuse Panel Layout
86
Electrical Component & Wire Color Abbreviation Legend
87
Telematics Connector Pin Legend
90
Electrical Symbol Legend
92
Hydraulic Symbols Legend
93
Harness Map Legend
94
Electrical Schematics - Harness Maps
95
Harness Map - Control System Power Single Joystick
96
Harness Map - Control System Ground Single Joystick
97
Harness Map - Control System Power Dual Joystick
100
Harness Map - Control System Ground Dual Joystick
101
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
104
Harness Map - Options Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout
105
Harness Map - Options Work Lights
108
Harness Map - Options Road Lights
109
Harness Map - Options Enclosed Cab with Heater
112
Harness Map - Options Enclosed Cab with HVAC
113
Electrical Schematics
115
Electrical Schematic - View 1 (to SN GTH06E-11749)
116
Electrical Schematic - View 2 (to SN GTH06E-11749)
117
Electrical Schematic - Deutz T4F Eng Harness
120
Hydraulic Schematics
121
Hydraulic Schematic - Single Joystick (to SN GTH06E-11749)
122
Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)
123

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Terex GTH0616E-10999 Manuals

Terex GTH0616E-10999 Service And Repair Manual (125 pages)

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