Terex Genie Z3416F-11999 Manuals

Manuals and User Guides for Terex Genie Z3416F-11999. We have 2 Terex Genie Z3416F-11999 manuals available for free PDF download: Service And Repair Manual

Terex Genie Z3416F-11999 Service And Repair Manual (156 pages)

Brand: Terex | Category: Lifting Systems | Size: 8 MB

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2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
14
Machine Specifications
14
Machine Component Weights
15
Performance Specifications
15
Hydraulic Specification
16
Hydraulic Component Specifications
18
Machine Torque Specifications
19
Kubota WG-972 Engine Specifications
20
GM .998L Engine Specifications
21
Kubota D1105 Engine Specifications
22
Perkins 403D-11 Engine Specifications
23
Perkins 403F-11 Engine Specifications
24
Hydraulic Hose and Fitting Torque Specifications
25
Torque Procedure
26
SAE and Metric Fasteners Torque Charts
28
Repair Procedures
29
Introduction
29
Platform Controls
31
Drive Joystick
31
How to Adjust the Drive Joystick
31
Boom Function Speed Controller Adjustments
33
Platform Components
35
Platform Leveling Slave Cylinder
35
How to Remove the Platform Leveling Slave Cylinder
35
How to Bleed the Leveling Slave Cylinder
35
Platform Rotator
36
How to Remove the Platform Rotator
36
How to Bleed the Platform Rotator
37
Platform Overload System
38
How to Calibrate the Platform Overload System (if Equipped)
38
Jib Boom Components
39
Jib Boom
39
How to Remove the Jib Boom
39
Jib Boom Bell Crank
40
How to Remove the Jib Boom Bell Crank
40
Jib Boom Lift Cylinder
40
How to Remove the Jib Boom Lift Cylinder
40
Primary Boom Components
42
Cable Track
42
How to Repair the Primary Boom Cable Track
42
Primary Boom
42
How to Shim the Primary Boom
42
How to Remove the Primary Boom
43
How to Disassemble the Primary Boom
45
Primary Boom Lift Cylinder
46
How to Remove the Primary Boom Lift Cylinder
46
Primary Boom Extension Cylinder
47
How to Remove the Primary Boom Extension Cylinder
47
Platform Leveling Master Cylinder
49
How to Remove the Platform Leveling Master Cylinder
49
Secondary Boom Components
51
Secondary Boom
52
How to Disassemble the Secondary Boom
52
Secondary Boom Lift Cylinders
55
How to Remove the Secondary Boom Lift Cylinders
55
Engines
57
Kubota Diesel Models
57
Timing Adjustment
57
How to Check the Glow Plugs
57
RPM Adjustment
57
How to Remove the Flex Plate
58
How to Install the Flex Plate
58
Coolant Temperature and Oil Pressure Switches
59
Kubota Gasoline / LPG Models
59
Choke Adjustment
59
Timing Adjustment
59
Carburetor Adjustment
59
RPM Adjustment
59
How to Remove the Flex Plate
60
How to Install the Flex Plate
60
Coolant Temperature and Oil Pressure Switches
61
Perkins Diesel Models
61
Timing Adjustment
61
RPM Adjustment
61
How to Remove the Flex Plate
62
How to Install the Flex Plate
62
Coolant Temperature and Oil Pressure Switches
63
GM .998L Models
63
Timing Adjustment
63
How to Remove the Flex Plate
64
How to Install the Flex Plate
64
Hydraulic Pumps
65
Auxiliary Pump
65
How to Test the Auxiliary Pump
65
How to Remove the Auxiliary Pump
65
Function Pump
66
How to Test the Function Pump
66
How to Removet the Function Pump
66
Drive Pump
67
How to Remove the Drive Pump
67
How to Prime the Drive Pump
67
Manifolds
68
8-1 Function Manifold Components
68
Valve Adjustments - Function Manifold
72
How to Adjust the Primary Boom down Relief Valve
72
How to Adjust the Secondary Boom down Relief Valve
72
Jib Boom and Platform / Jib Boom Rotate Manifold Components
73
Brake/Two-Speed Manifold Components
74
Traction Manifold Components, 2WD
75
Traction Manifold Components, 4WD
76
Valve Adjustments, 4WD Traction Manifold
78
Valve Coils
79
How to Test a Coil
79
Valve Coil Resistance Specification
79
How to Test a Coil Diode
80
Fuel and Hydraulic Tanks
81
Fuel Tank
81
How to Remove the Fuel Tank
81
Hydraulic Tank
82
How to Remove the Hydraulic Tank
82
Turntable Rotation Components
83
Turntable Rotation Hydraulic Motor
83
How to Remove the Turntable Rotation Motor
83
Axle Components
84
Hub and Bearings, 2WD Models
84
How to Remove the Hub and Bearings
84
How to Install the Hub and Bearings
84
Fault Codes
85
Introduction
85
How to Retrieve Engine Fault Codes Perkins 403F-11 Models
86
How to Retrieve Engine Fault Codes GM .998L Models
86
GM Fault Code Chart
88
Schematics
94
Introduction
94
Electrical Symbol Legend
95
Hydraulic Symbols Legend
96
Electrical Component and Wire Color Legends
97
Electrical Schematics - Gasoline/Lpg Models
100
Electrical Schematic - Gasoline/Lpg Kubota WG972 Models (from Serial Number Z3413-9461)
101
Ground Control Box Switch Panel Wiring Diagram - Gasoline/Lpg Models
105
Ground Control Box Terminal Strip Wiring Diagram - Gasoline/Lpg Models
106
Platform Control Box Wiring Diagram - Gasoline/Lpg Models
109
Electrical Schematic - Gasoline/Lpg Kubota WG972 Models (from Serial Number Z3413-9461)
111
Ground Control Box Switch Panel Wiring Diagram - Gasoline/Lpg GM .998L Models
115
Platform Control Box Wiring Diagram - Gasoline/Lpg Models
117
Electrical Schematics - Diesel Models
118
Electrical Schematic - Diesel Models from Z3413-9461 (ANSI / CSA)
119
Ground Control Box Switch Panel Wiring Diagram - Diesel Models
123
Ground Control Box Terminal Strip Wiring Diagram
124
Diesel Models from Serial Number Z3413-9461 (ANSI / CSA)
124
Platform Control Box Wiring Diagram
127
Diesel Models from Serial Number Z3413-9461 (ANSI / CSA)
127
Electrical Schematic - Diesel Models from Z3413-9461 (CE / AS)
129
Ground Control Box Switch Panel Wiring Diagram - Diesel Models
133
Ground Control Box Terminal Strip Wiring Diagram
134
Diesel Models from Serial Number Z3413-9461 (CE / AS)
134
Platform Control Box Wiring Diagram - Diesel Models from Serial Number
137
Z3413-9461 (Ansi / Csa)
137
Electrical Schematics - Options
138
GM .998L Engine Schematic
139
GM Engine Harness Diagram
140
Kubota D1105 Engine Schematic
143
Perkins 403F-11 Engine Schematic
144
Manifold and Limit Switch Wiring Diagram
147
Hydraulic Schematics
148
Hydraulic Schematic, 2WD Models
149
Hydraulic Schematic, 4WD Models
153

Terex Genie Z3416F-11999 Service And Repair Manual (117 pages)

Brand: Terex | Category: Boom Lifts | Size: 6 MB

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

25
- Introduction
  25
Platform Controls

27
- Controllers
  27
Platform Components

29
- Platform Leveling Slave Cylinder
  29
- Platform Rotator
  30
- Platform Overload System
  31
Jib Boom Components

34
Turntable Rotation Components

69
- Turntable Rotation Hydraulic Motor
  69
- Hub and Bearings
  70
  - How to Remove the Hub and Bearings
    70
  - How to Install the Hub and Bearings
    70
Steer Axle Components

70
- Motor Controller
  72
Non-Steer Axle Components

72
Fault Codes

73
- Introduction
  73
  - Fault Code Charts
    75
Schematics

79

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Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Forklifts

More Terex Manuals

Terex Genie Z3416F-11999 Manuals

Terex Genie Z3416F-11999 Service And Repair Manual (156 pages)

Table of Contents

Terex Genie Z3416F-11999 Service And Repair Manual (117 pages)

Table of Contents

Safety Rules

Specifications

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Primary Boom Components

Secondary Boom Components

Hydraulic Pump

Manifolds

Turntable Rotation Components

Steer Axle Components

Non-Steer Axle Components

Fault Codes

Schematics

Electrical Schematics - Options

Hydraulic Schematics

Electrical Schematics - ANSI / CSA Models

Electrical Schematics - CE / as Models

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