User Manuals: Terex Genie GS8416F-45499 Scissor Lifts

Manuals and User Guides for Terex Genie GS8416F-45499 Scissor Lifts. We have 2 Terex Genie GS8416F-45499 Scissor Lifts manuals available for free PDF download: Service And Repair Manual, Maintenance Manual

Terex Genie GS8416F-45499 Service And Repair Manual

Terex Genie GS8416F-45499 Service And Repair Manual (213 pages)

Brand: Terex | Category: Scissor Lifts | Size: 9 MB

Table of Contents

Introduction

4
- Serial Number Legend
  4
Safety Rules

5
- Table of Contents
  7
Specifications

15
Repair Procedures

29
- Introduction
  29
Platform Controls

31
- Circuit Board
  31
  - How to Remove the Platform Controls Circuit Board
    31
Platform Components

32
- Platform
  32
  - How to Remove the Platform
    32
- Platform Extension Deck
  34
  - How to Remove the Platform Extension Deck
    34
Scissor Components

35
Engines

62
Ground Controls

67
Hydraulic Pump

86
- Lift/Steer Pump
  86
  - How to Remove the Lift/Steer Pump
    86
- Drive Pump
  87
Manifolds

91
Fuel and Hydraulic Tanks

108
- Fuel Tank
  108
- Hydraulic Tank
  109
Steer Axle Components

111
- Yoke Assembly
  111
  - How to Remove the Yoke and Drive Motor
    111
  - How to Remove a Drive Motor
    112
- Steer Cylinder
  113
- Oscillating Axle Option - GS-90 Models
  113
Non-Steer Axle Components

115
- Drive Motor and Brake
  115
  - How to Remove a Drive Motor and Brake
    115
- Drive Hub
  116
  - How to Remove a Drive Hub
    116
- Oscillating Axle
  117
Outrigger Components

118
- Outrigger Cylinder
  118
  - How to Remove an Outrigger Cylinder (if Equipped)
    118
Platform Overload Components

119
- Platform Overload System (if Equipped)
  119
  - How to Calibrate the Platform Overload System (if Equipped)
    119
- Platform Overload Recovery Message (Software Version B3 and Later)
  128
Fault Codes

130
- Introduction
  130
Control System Fault Codes

132
Fault Code Display - Deutz Models

136
Deutz D 2.9 L4 Engine Fault Codes

140
Ford MSG-425 Engine Fault Codes

151
Schematics

157
- Introduction
  157
- Electrical Symbols Legend
  158
- Hydraulic Symbols Legend
  159
- Electrical Component and Wire Color Legends
  160
- Ford Engine Relay Layout
  162
- Electronic Control Module Layout
  163
- Electronic Control Module Pin-Out Legend
  164
- Ground Controls Wiring Panel Layout
  166
- Wiring Diagram - Platform Control Box
  167
- Limit Switch Legend
  168
- Wiring Diagram - 12 Kw Hydraulic Generator (Option)
  169
Electrical Schematics - Engine Harness

171
- Ford MSG-425 EFI Engine Wire Harness
  172
- Deutx D 2.9 L4 Engine Wire Harness
  173
Hydraulic Schematics

175
Electrical Schematics - ANSI and CSA Models

181
Electrical Schematics - as and CE Models

197

Advertisement

Terex Genie GS8416F-45499 Maintenance Manual

Terex Genie GS8416F-45499 Maintenance Manual (92 pages)

Brand: Terex | Category: Scissor Lifts | Size: 1 MB

Table of Contents

Advertisement

Related Products

Terex Categories

Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Forklifts

More Terex Manuals