Terex Genie GS-4069 DC Manuals

Manuals and User Guides for Terex Genie GS-4069 DC. We have 3 Terex Genie GS-4069 DC manuals available for free PDF download: Service And Repair Manual, Maintenance Manual

Terex Genie GS-4069 DC Service And Repair Manual

Terex Genie GS-4069 DC Service And Repair Manual (177 pages)

Brand: Terex | Category: Scissor Lifts | Size: 11 MB

Table of Contents

Table of Contents

7
- Introduction
  2
- Find a Manual for this Model
  2
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  2
- Serial Number Legend
  4
- Safety Rules
  5
  - Table of Contents
    7
- Specifications
  13
- Machine Specifications
  13
- Performance Specifications
  13
- Hydraulic Oil Specifications
  14
- Hydraulic Component Specifications
  16
- Manifold Component Specifications
  16
- Battery Specifications
  16
- Hydraulic Hose and Fitting Torque Specifications
  17
- Torque Procedure
  18
- Observe and Obey
  20
- Introduction
  20
- Repair Procedures
  20
- Platform Controls
  22
- Circuit Board
  23
- Joystick
  24
- Platfrom Controls Alarm
  25
- Platfrom Emergency Stop Button
  25
- Platform Components
  26
- Platform
  26
- Platform Extension Deck
  27
- Scissor Components
  29
- Scissor Assembly, GS-2669 DC
  30
- Scissor Assembly, GS-3369 DC
  33
- Scissor Assembly, GS-4069 DC
  37
- Wear Pads
  40
- Lift Cylinders
  42
- Ground Controls
  44
- Software Revision Level
  45
- Machine Setup
  46
- Auxiliary Platform Lowering
  47
- Level Sensor - Models Without Outriggers
  47
- Level Sensor - Models with Outriggers
  50
- Service Override Mode
  52
- Hydraulic Pump
  54
- How to Test the Hydraulic Pump
  54
- How to Remove the Hydraulic Pump
  54
- How to Calibrate the Hydraulic Pump
  55
- Manifolds
  57
- Function Manifold Components
  57
- 6-1A Function Manifold Components
  61
- Valve Adjustments - Function Manifold
  61
- How to Adjust the System Relief Valve
  61
- How to Adjust the Oscillate Relief Valve
  63
- How to Adjust the Steer Relief Valve
  65
- How to Adjust the Platform up Relief Valve - Models with Platform Overload
  67
- How to Adjust the Platform up Relief Valve - Models Without Platform Overload
  76
- Outrigger Manifold Components
  79
- Valve Coils
  80
- Hydraulic Tank
  82
- Steer Axle Components
  83
- Yoke Assembly
  83
- Steer Cylinder
  85
- Tie Rod
  85
- Oscillate Cylinder
  86
- Oscillate Hoses
  86
- Steer Angle Sensor
  88
- Non-Steer Axle Components
  92
- Drive Motors
  92
- Drive Hub
  94
- Outrigger Cylinder
  95
- Outrigger Components
  95
- Outrigger Calibration
  96
- Platform Overload Components
  98
- Platform Overload System
  98
- Platform Overload Recovery
  102
- Repair any Machine Damage or Malfunction before Operating the Machine
  104
- Electrocution/Burn Hazard
  104
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  104
- Before Troubleshooting
  104
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  104
- Damaged or Malfunctioning Machine
  104
- Immediately Tag and Remove from Service a
  104
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  104
- Introduction
  104
- Fault Codes
  104
- About this Section
  105
- GCON I/O Map
  107
- Operation Indicator Codes (OIC)
  109
- Diagnostic Trouble Codes (DTC)
  109
- Troubleshooting "HXXX" and "PXXX" Faults
  110
- Fault Inspection Procedure
  111
- Type "HXXX" Faults
  113
- Type "PXXX" Faults
  116
- Type "UXXX" Faults
  118
- Type "FXXX" Faults
  120
- Type "CXXX" Faults
  123
Schematics

125

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Terex Genie GS-4069 DC Service And Repair Manual

Terex Genie GS-4069 DC Service And Repair Manual (147 pages)

Brand: Terex | Category: Scissor Lifts | Size: 3 MB

Table of Contents

Table of Contents

7
- Introduction
  
  2
- Safety Rules
  
  5
  - Table of Contents
    7
- Specifications
  
  13
- Repair Procedures
  
  22
  - Introduction
    22
    
    Observe and Obey
    22
- Platform Controls
  
  24
  - Circuit Board
    25
  - Joystick
    26
  - Platfrom Controls Alarm
    27
  - Platfrom Emergency Stop Button
    27
- Platform Components
  
  29
  - Platform
    29
  - Platform Extension Deck
    30
- Scissor Components
  
  32
  - Scissor Assembly, GS-2669 DC
    33
  - Scissor Assembly, GS-3369 DC
    36
  - Scissor Assembly, GS-4069 DC
    40
  - Wear Pads
    43
  - Lift Cylinders
    45
  - Height Angle Sensor
    46
    
    How to Replace the Height Angle Sensor
    46
- Ground Controls
  
  48
- Hydraulic Pump
  
  58
- Manifolds
  
  61
- Hydraulic Tank
  
  74
- Steer Axle Components
  
  75
  - Yoke Assembly
    75
  - Steer Cylinder
    77
  - Tie Rod
    77
  - Oscillate Cylinder
    78
  - Oscillate Hoses
    78
  - Steer Angle Sensor
    80
- Non-Steer Axle Components
  
  85
  - Drive Motors
    85
  - Drive Hub
    87
- Outrigger Components
  
  88
  - Outrigger Cylinder
    88
  - Outrigger Calibration
    89
- Platform Overload Components
  
  91
- Fault Codes
  
  96
  - Introduction
    96
    
    Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
    96
    
    Before Troubleshooting
    96
    
    Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
    96
    
    Damaged or Malfunctioning Machine
    96
    
    Electrocution/Burn Hazard
    96
    
    Immediately Tag and Remove from Service a
    96
    
    Repair any Machine Damage or Malfunction before Operating the Machine
    96
    
    Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
    96
    
    About this Section
    97
  - GCON I/O Map
    99
- Control System Fault Codes
  
  101
- Platform Overload Fault Codes
  
  106
  - Operation Indicator Codes (OIC)
    111
  - Diagnostic Trouble Codes (DTC)
    111
  - Troubleshooting "HXXX" and "PXXX" Faults
    112
  - Fault Inspection Procedure
    113
  - Type "HXXX" Faults
    115
  - Type "PXXX" Faults
    118
  - Type "UXXX" Faults
    120
  - Type "FXXX" Faults
    122
  - Type "CXXX" Faults
    125
Schematics

127
- Introduction
  127
- Electrical Schematic Abbreviations and Wire Color Legends
  128
- Hydraulic Component Legend
  131
- Electrical Symbols Legend
  132
- Hydraulic Symbols Legend
  133
- Limit Switch Legend
  134
- Fuse, Ground and Platform Control Boxes
  
  135
  - Fuse Box Layout, All Models
    136
  - Ground Control Box Layout
    137
  - Platform Control Box Layout
    139
- Electrical Schematics
  
  141
  - Electrical Schematic
    142
- Hydraulic Schematics
  
  145
  - Hydraulic Schematic
    146

Terex Genie GS-4069 DC Maintenance Manual

Terex Genie GS-4069 DC Maintenance Manual (92 pages)

Brand: Terex | Category: Scissor Lifts | Size: 1 MB

Table of Contents

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