Terex Genie GRC-12 Manuals

Manuals and User Guides for Terex Genie GRC-12. We have 4 Terex Genie GRC-12 manuals available for free PDF download: Service Manual, Operators Manual With Maintenance Information

Terex Genie GRC-12 Service Manual (155 pages)

Brand: Terex | Category: Ranges | Size: 3.14 MB

Terex Genie GRC-12 Service Manual (155 pages)

Brand: Terex | Category: Ranges | Size: 3.16 MB

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Component and Manifold Specifications
15
Manifold Component Specifications
15
Hydraulic Oil Specifications
16
Hydraulic Hose and Fitting Torque Specifications
19
Torque Procedure
20
Scheduled Maintenance Procedures
22
Introduction
22
Maintenance Schedule
24
Pre-Delivery Preparation Report
25
Scheduled and Programmed Maintenance Inspection Report
26
Commissioning Procedures
28
Perform 40 Hour Service
28
Quarterly Maintenance Procedures
29
Check for Open Bulletins and Owner Registration
29
Battery Inspection
30
Inspect the Electrical Wiring
33
Inspect the Electrical Contactor
33
Inspect the Voltage Inverter (if Equipped)
34
Test the Flashing Beacons
35
Test the Alarm Package (if Equipped)
35
Inspect the Tires, Wheels and Castle Nut Torque
36
Check the Lifting Chain Adjustments - GR, QS Models
36
Clean and Lubricate the Columns - GR, QS Models
37
Adjust the Sequencing Cables - GR, QS Models
37
Visual Inspection of the Hydraulic Oil
38
Test the Drive Brakes
39
Test the Drive Speed - Stowed Position
40
Test the Drive Speed - Raised Position
40
Annual Maintenance Procedures
41
Grease the Platform Overload Mechanism - GR, QS Models
41
Test the Platform Overload System - GR, QS Models
41
Test the Outdoor Height Limit System
43
Programmed Maintenance Procedures
44
P0-1 Grease the Steer Yokes
44
P1-1 Inspect the Mast Assembly - GR, QS Models
44
P1-2 Inspect and Lubricate the Lifting Chains - GR, QS Models
45
P1-3 Replace the Hydraulic Return Filter
46
P2-1 Test or Replace the Hydraulic Oil
46
Repair Procedures
48
Introduction
48
Platform Controls
50
Circuit Board
51
Joystick
52
Platfrom Controls Alarm
53
Platform Emergency Stop Button
53
Ground Controls
55
Software Revision Level
56
Machine Setup
57
Level Sensors
58
Hydraulic Pump
63
How to Remove the Hydraulic Pump
64
Function Manifold
65
Function Manifold Components
65
Valve Adjustments - Function Manifold
67
Valve Coils
70
Brake Release Hand Pump Components
72
Hydraulic Tank
73
Non-Steer Axle Components
74
Drive Brake
74
Steer Axle Components
75
Yoke and Drive Motor
75
Steer Cylinder
76
Steer Bellcrank
77
Platform Components
78
Platform
78
Platform Extension Deck (if Equipped)
79
How to Remove the Platform Extension Deck, GR Models
79
How to Remove the Platform Extension Deck, GRC Models
80
Work Tray (if Equipped)
81
Mast Components
82
Mast
82
How to Remove the Mast Assembly - GR, QS Models
82
How to Disassemble the Mast - GR, QS Models
84
How to Assemble the Mast - GR, QS Models
86
How to Remove the Mast Assembly - GRC Models
87
How to Disassemble the Mast - GRC Models
89
How to Assemble the Mast - GRC Models
93
Lifting Chains - GR, QS Models
99
How to Inspect the Lifting Chains
100
Lift Cylinders
102
How to Remove the Lift Cylinder - GR, QS Models
102
How to Remove the Lift Cylinder - GRC Models
103
Lift Cylinder Wear Block - GRC Models
105
Wear Pads - GRC Models
106
Mast Coil Cord - GRC Models
106
Mast Control Cable
107
Platform Overload Components
109
Platform Overload System - GR, QS Models
109
Platform Overload Recovery Message - GR, QS Models
110
Obstruction Sensing System
112
Obstruction Sensing System - QSR Models
112
How to Replace an Obstruction Sensing Pad
112
Battery Charger
114
Selecting a Charge Profile
115
Batteries
116
How to Remove the Batteries
116
Diagnostics
117
Introduction
117
GCON I/O Map
119
Operation Indicator Codes (OIC)
120
Diagnostic Trouble Codes (DTC)
120
Troubleshooting "HXXX" and "PXXX" Faults
121
Fault Inspection Procedure
122
Type "HXXX" Faults
124
Type "PXXX" Faults
125
Type "UXXX" Faults
126
Type "FXXX" Faults
128
Type "CXXX" Faults
129
Battery Charger
131
Charger Fault Codes
132
Charger Error Codes
133
Schematics
137
Introduction
137
Electrical Component and Wire Color Legends
138
Wiring Diagram Ground and Platform Controls
140
Electrical Symbol Legend
141
Hydraulic Symbols Legend
142
Electrical Schematics
143
Electrical Schematic, GR • QS (from GRP-60000 to 63822, GRR-10001 to 10384, QSP-6000 to 6050)
144
Electrical Schematic, GR • QS (from GRP-63823, GRR-10385, GRT-1101, QSP-6051)
146
Electrical Schematic, GRC (from GRCP-6000)
148
Electrical Schematic, GR • GRC • QS - Options
149
Hydraulic Schematics
151
Hydraulic Schematic, GR • QS, (from GRP-60000, GRR-10001, GRT-1101, QSP-6000)
152
Hydraulic Schematic GRC, (from GRCP-6000)
153

Terex Genie GRC-12 Service Manual (135 pages)

Brand: Terex | Category: Lifting Systems | Size: 3.69 MB

Table of Contents

7
- Find a Manual for this Model
  2
- Revision History
  3
- Serial Number Legend
  4
- Safety Rules
  4
  - Table of Contents
    7
- Specifications
  13
- Machine Specifications
  13
- Performance Specifications
  13
- Hydraulic Component and Manifold Specifications
  14
- Manifold Component Specifications
  14
- Hydraulic Oil Specifications
  15
- Hydraulic Hose and Fitting Torque Specifications
  18
- Torque Procedure
  19
- Observe and Obey
  21
- Introduction
  21
- Scheduled Maintenance Procedures
  21
- Pre-Delivery Preparation Report
  24
- Maintenance Inspection Report
  25
- Checklist a Procedures
  26
- Perform 50 Hour Service
  26
- Grease the Steer Yokes
  26
- Checklist B Procedures
  27
- Inspect the Batteries
  27
- Inspect the Electrical Wiring
  30
- Inspect the Electrical Contactor
  30
- Inspect the Voltage Inverter (if Equipped)
  31
- Test the Flashing Beacons
  32
- Test the Alarm Package (if Equipped)
  32
- Inspect the Tires, Wheels and Castle Nut Torque
  33
- Test the Drive Brakes
  33
- Test the Drive Speed - Raised Position
  34
- Test the Drive Speed - Stowed Position
  34
- Visual Inspection of the Hydraulic Oil
  35
- Inspect the Breather Cap
  36
- Checklist C Procedures
  37
- Repalce the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
  37
- Checklist D Procedures
  38
- Replace the Hydraulic Return Filter
  38
- Checklist E Procedures
  39
- Test or Replace the Hydraulic Oil
  39
- Repair Procedures
  41
- Introduction
  41
- Platform Controls
  43
- Circuit Board
  44
- Joystick
  45
- Platform Emergency Stop Button
  46
- Platfrom Controls Alarm
  46
- Ground Controls
  47
- Software Revision Level
  48
- Machine Setup
  49
- Level Sensor
  50
- Hydraulic Pump
  53
- How to Remove the Hydraulic Pump
  54
- Function Manifold
  55
- Function Manifold Components
  55
- Valve Adjustments - Function Manifold
  57
- Valve Coils
  60
- Brake Release Hand Pump Components
  62
- Hydraulic Tank
  63
- Non-Steer Axle Components
  64
- Drive Brake
  64
- Yoke and Drive Motor
  65
- Steer Axle Components
  65
- Steer Cylinder
  66
- Tie Rod
  67
- Platform Components
  68
- Platform
  68
- Platform Extension Deck
  69
- How to Remove the Platform Extension Deck, GRC Models
  69
- Mast Components
  70
- Mast
  70
- How to Remove the Mast Assembly
  70
- How to Disassemble the Mast
  72
- How to Assemble the Mast
  76
- Wear Pads
  82
- Lift Cylinders
  82
- How to Remove the Lift Cylinder
  82
- Lift Cylinder Wear Block
  85
- Mast Coil Cord
  85
- Battery Charger
  86
- Selecting a Charge Profile
  87
- Batteries
  88
- How to Remove the Batteries
  88
- Diagnostics
  89
- Introduction
  89
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  89
- Immediately Tag and Remove from Service a
  89
- Damaged or Malfunctioning Machine
  89
- Repair any Machine Damage or Malfunction before Operating the Machine
  89
- Before Troubleshooting
  89
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  89
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  89
- About this Section
  89
- Gcon I/O Map
  91
- Operation Indicator Codes (OIC)
  92
- Diagnostic Trouble Codes (DTC)
  92
- Troubleshooting "HXXX" and "PXXX" Faults
  93
- Fault Inspection Procedure
  94
- Type "HXXX" Faults
  96
- Type "PXXX" Faults
  97
- Type "UXXX" Faults
  98
- Type "FXXX" Faults
  99
- Type "CXXX" Faults
  100
- Battery Charger
  102
- Charger Fault Codes
  103
- Charger Error Codes
  104
Schematics

108

Terex Genie GRC-12 Operators Manual With Maintenance Information (51 pages)

Brand: Terex | Category: Lifting Systems | Size: 4.87 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
10
Personal Safety
12
Work Area Safety
13
Legend
19
Controls
20
Inspections
23
Operating Instructions
36
Transport and Lifting Instructions
43
Maintenance
48
Specifications
50

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