Sign In
Upload
Manuals
Brands
Terex Manuals
Lifting Systems
Genie GR -15
Terex Genie GR -15 Vertical Mast Lift Manuals
Manuals and User Guides for Terex Genie GR -15 Vertical Mast Lift. We have
2
Terex Genie GR -15 Vertical Mast Lift manuals available for free PDF download: Service Manual, Operator's Manual
Terex Genie GR -15 Service Manual (126 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 2.28 MB
Table of Contents
Table of Contents
7
Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
D Machine Specifications
11
Performance Specifications
12
Hydraulic Specifications
13
Manifold Component Specifications
14
Hydraulic Hose and Fitting Torque Specifications
15
Observe and Obey
19
Pre-Delivery Preparation Report
20
Maintenance Inspection Report
23
Inspect the Manuals and Decals
24
Checklist a Procedures
24
Perform Pre-Operation Inspection
25
Perform Function Tests
25
Test the Obstruction Sensing System (QSR Models Only)
26
Perform 30 Day Service
27
Grease the Steer Yokes
27
Checklist B Procedures
28
Inspect the Batteries
28
Electrocution/Burn Hazard
28
Inspect the Electrical Wiring
30
Inspect the Tires and Wheels (Including Castle Nut Torque)
31
Check the Lifting Chain Adjustments
31
Clean and Lubricate the Columns
32
Adjust the Sequencing Cables
32
Test the Emergency Stop
33
Test the Key Switch
34
Test the Automotive-Style Horn (if Equipped)
34
Inspect the Voltage Inverter (if Equipped)
35
Test the Drive Brakes
36
Test the Drive Speed - Stowed Position
37
Test the Drive Speed - Raised Position
38
Test the Slow Drive Speed
39
Test the Motion Alarm (if Equipped)
40
Test the Flashing Beacons (if Equipped)
41
Perform Hydraulic Oil Analysis
41
Inspect the Breather Cap
42
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
43
Grease the Platform Overload Mechanism (if Equipped)
43
Checklist C Procedures
43
Test the Platform Overload System (if Equipped)
44
Checklist D Procedures
46
Inspect the Mast Assembly for Wear
46
Inspect and Lubricate the Lifting Chains
47
Replace the Hydraulic Tank Return Filter
48
Checklist E Procedure
49
Test or Replace the Hydraulic Oil
49
Or Spray
49
Platform Controls
52
Circuit Boards
52
Controller Adjustments
53
Software Configuration
58
Platform Extension
62
Platform
62
Platform Components
62
Work Tray
63
Mast Components
64
Mast
64
Glide Pads
68
Lifting Chains
68
Lift Cylinder
71
Ground Controls
72
Level Sensor
72
Hydraulic Pump
75
Function Pump
75
Function Manifold
78
Function Manifold Components
78
Valve Adjustments - Function Manifold
80
Valve Coils
84
Hydraulic Tank
86
Steer Axle Components
87
Yoke and Drive Motor
87
Steer Cylinder
89
Steer Bellcrank
89
Non-Steer Axle Components
90
Drive Brake
90
Brake Release Hand Pump Components
91
Platform Overload Components
92
Platform Overload System
92
Obstruction Sensing System
94
Obstruction Sensing Pads (QSR Models Only)
94
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
97
Connections very Slowly to Allow
97
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
97
Bodily Injury Hazard. Spraying
97
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
97
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
97
Before Troubleshooting
97
Repair any Machine Damage or Malfunction before Operating the Machine
97
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
97
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
97
Problem Still Exists
98
And Test
98
Perform Repair
98
Malfunction Identify
98
General Repair Process
98
About this Section
98
Return to
98
Fault Code Chart
99
Schematics
101
Electrical Component and Wire Color Legends
102
ECM Pin-Out Legend
103
Relay Layout
104
Electrical Symbols Legend
106
D Electrical Schematic - GR and QSW - CE Models
108
A Electrical Schematic - QSR - ANSI and CSA Models
114
A Electrical Schematic - QSR - CE Models
114
Hydraulic Component Reference and Symbols Legend
122
Hydraulic Schematic
123
Advertisement
Terex Genie GR -15 Operator's Manual (56 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 2.37 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
9
Personal Safety
12
Work Area Safety
13
Legend
20
Controls
21
Inspections
24
Operating Instructions
36
Transport and Lifting Instructions
45
Maintenance
50
Specifications
52
Advertisement
Related Products
Terex Genie GR Series
Terex Genie GS-1432m
Terex Genie GS-1932m XH
Terex Genie GS-1932m Lite
Terex Genie GR -12
Terex Genie GR -20
Terex Genie Lift Tools Expo Installer Z-45/25J
Terex Genie Lift Tools Expo Installer S-45
Terex Genie Lift Tools Expo Installer S-65
Terex Genie Lift Tools Expo Installer S-45 XC
Terex Categories
Boom Lifts
Lifting Systems
Construction Equipment
Scissor Lifts
Compact Loader
More Terex Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL