Tennant 6550 Floor Sweeper Manuals

Manuals and User Guides for Tennant 6550 Floor Sweeper. We have 2 Tennant 6550 Floor Sweeper manuals available for free PDF download: Service Manual, Operator's Manual

Tennant 6550 Service Manual

Tennant 6550 Service Manual (354 pages)

Gas/LP/Diesel

Brand: Tennant | Category: Blower | Size: 9 MB

Table of Contents

General Information

3
- Table of Contents
  3
- Safety Precautions
  4
- Specifications
  8
  - General Machine Dimensions/Capacities
    8
  - General Machine Performance
    8
  - Power Type
    9
  - Steering
    10
  - Hydraulic System
    10
  - Braking System
    10
  - Tires
    10
  - Machine Dimensions
    11
- Maintenance
  12
  - Maintenance Chart--Gas/Lp
    12
  - Maintenance Chart--Diesel
    14
  - Pushing, Towing, and Transporting the Machine
    16
    
    Pushing or Towing the Machine
    16
    
    Transporting the Machine
    16
  - Machine Jacking
    19
  - Storing Machine
    20
    
    To Store Machine up to 30 Days
    20
    
    To Store Machine 30 to 90 Days
    20
    
    To Store Machine for more
    21
  - Hardware Information
    22
    
    Standard Bolt Torque Chart
    22
    
    Metric Bolt Torque Chart
    22
    
    Bolt Identification
    23
    
    Thread Sealant and Locking Compounds
    23
Chassis

25
- Chassis
  26
- Seat
  27
- Static Drag Chain
  28
- Brakes and Tires
  29
  - Service Brakes
    29
  - To Replace Brake Shoes
    29
  - To Adjust Brakes
    31
  - Parking Brake
    31
- Front Tires and Wheels
  32
  - To Repack Front Wheel Bearings
    32
- Rear Tire and Wheel, and Wheel Support
  33
  - To Replace Rear Wheel Housing Pivot Bearings
    33
Chassis

37
- Introduction
  39
- Debris Hopper
  40
  - To Remove Hopper from Machine
    40
  - To Install Hopper
    42
  - To Adjust and Level Hopper Height
    44
  - THERMO Sentryt
    44
  - TO REPLACE THERMO Sentryt
    45
  - Hopper Dust Filter
    46
  - To Replace Hopper Dust Filter
    47
  - Hopper Dump Door
    50
  - To Adjust Hopper Dust Dump Door
    50
  - To Remove Hopper Dump Door
    50
  - To Install Hopper Dump Door
    52
- Brushes
  53
  - Main Brush
    53
    
    Number 20000)
    53
    
    To Replace Main Brush
    54
    
    To Check and Adjust Main Brush Pattern
    56
    
    To Check and Adjust Main Brush Pattern
    58
    
    Plug Bearings
    60
  - To Replace Brush Shaft Bearings
    61
  - Side Brush
    65
    
    To Replace Side Brush
    66
  - Side Brush Guard
    67
    
    To Rotate or Replace Side Brush Guard
    67
- Skirts and Seals
  68
  - Hopper Lip Skirts
    68
    
    To Replace Hopper Lip Skirts
    68
  - Brush Door Skirts
    69
  - To Replace and Adjust Brush Door Skirts
    69
  - Rear Skirt and Deflector Blade
    71
  - To Replace and Adjust the Rear Skirt and Deflector Blade
    71
  - Brush Door Seals
    72
  - Hopper Seals
    72
  - To Replace Hopper Seals
    73
  - Hopper Inspection Door Seal
    74
  - Hopper Door Seals
    74
  - To Replace Hopper Door Seals
    74
  - Hopper Cover Seal
    76
  - Hopper Dust Seal
    76
  - Hopper Vacuum Fan Seal
    76
  - Hopper Filter Seals
    76
  - Hopper Lift Arm
    77
  - To Remove Hopper Lift Arm
    77
  - To Install Hopper Lift Arm
    78
- Vacuum Fan
  79
- Machine Troubleshooting
  83
Sweeping

85
- Battery
  87
  - To Replace Battery
    89
- Electrical System
  87
- Instrument Touch Panel
  90
- (For 6500D Model Machines below Serial Number 20000 and for ALL 6550D Models)
  104
- Main Wire Harnesses Group
  131
- MAIN WIRE HARNESSES GROUP (Diesel) (1 of 2)
  133
- Hopper Wire Harness Group
  135
  - (For 6500 Gas/Lp/D Model Machines Serial Number 20000 and Above)
    135
- Engine Wire Harness Group
  136
  - (For 6500 Gas/Lp Model Machines Serial Number 20000 and Above)
    136
- Troubleshooting
  137
- Engine Run Circuit
  138
- Alternator Fault
  139
- Alternator
  140
- Fuel Sender Circuit
  141
- Fuel Light
  142
- Oil Pressure
  143
- THERMAL Sentryt
  144
- Power up Circuit
  145
- Power up Testing
  146
- Power up Test--1
  147
- Instrument Panel Test Plug in Power up Test--3
  148
- Shaker Motor Circuit
  150
- Shaker Test 1
  152
- Instrument Panel Test Plug in Shaker Test--3
  153
- Coolant Sender Circuit
  154
- Coolant Temperature
  155
- Vacuum Fan Circuit
  156
- Hopper Door Circuit
  157
- Down Force Circuit
  159
- Down Force Circuit
  160
- Clogged Filter Switch Circuit
  161
- Vacuum Fan Circuit
  162
- Vacuum Fan Failure
  163
- Vacuum Fan Test--1
  165
- Instrument Panel Test Plug in Vacuum Fan Test--3
  166
- Rotating Light Circuit
  167
- Flashing and Rotating Light Failure
  168
- Rotating Light Test--1
  170
- Instrument Panel Test Plug in Rotating Light Test--3
  171
- Hourmeter Circuit
  172
- Hourmeter Does Not Work
  173
- Hourmeter Test--1
  174
- Headlight Circuit
  175
- Headlight Failure
  176
- Headlight Test--1
  178
- Instrument Panel Test Plug in Headlights Test--3
  179
- Low L.p. Fuel Circuit
  180
- Low Lp Fuel Light
  181
Electrical

183
- Hydraulics
  184
- Hydraulic Fluid Reservoir
  185
- Hydraulic Fluid
  186
  - To Drain Hydraulic Fluid Reservoir and Replace Filter Element
    187
  - To Fill Hydraulic Fluid Reservoir
    188
- Hydraulic Hoses
  188
- Hydraulic Pumps
  189
  - To Replace Propel Pump
    189
  - To Replace Accessary Pump
    192
- Directional Pedal
  193
  - To Adjust Directional Control Foot Pedal -- 6550 Only
    193
  - To Adjust Directional Control Linkage
    193
- To Replace Hopper Lift Cylinder
  195
- To Replace Hopper Dump Door Cylinder
  196
- To Replace Steering Cylinder
  197
- To Replace Steering Valve
  200
- Hydraulic Control Valve
  202
  - To Replace Control Valve
    202
- To Replace Main Brush Motor
  203
- To Replace Side Brush Motor
  204
- To Replace Vacuum Fan Motor
  205
- To Replace Rear Drive Motor
  207
- 6500 Hydraulic Schematic
  210
- 6500 Hydraulic Schematic (Plastic Hopper)
  212
- 6550 Hydraulic Schematic
  214
- 6500 Hydrulic Hose Group (Metal Hopper)
  216
- 6500 Hydrulic Hose Group (Plastic Hopper)
  217
- 6550 Hydrulic Hose Group
  218
- Troubleshooting
  219
  - 6500 Main Brush / Vac Fan
    220
  - 6500 Side Brush/Main & Vac Fan
    222
  - 6550 Main & Side Brush
    223
  - 6500 Side Brush/Main & Vac Fan
    224
  - 6500 Main Brush / Vac Fan
    225
  - 6500/6550 Lower Hopper
    227
  - 6500/6550 Raise Hopper
    228
  - 6500/6550 Open Door
    229
  - 6500/6550 Close Door
    230
  - 6500/6550 Right Turn
    231
  - 6500/6550 Left Turn
    232
  - Information
    233
Introduction

274
- Identification
  275
- Required Tools
  275
- Parts List
  278
- Reassembly
  281
  - Appendix A:
    284
  - Appendix B:
    284
- Fault-Logic Trouble Shooting
  284
- Start-Up Procedure
  289
Engine - - G/Lpg

293
- Lubrication
  295
  - Engine Oil
    295
- Cooling System
  296
  - Engine Fan Belt
    297
- Air Intake System
  297
  - Air Filter Indicator
    297
  - Air Filter
    297
  - To Replace Air Filter Element
    298
- Fuel System -- Gasoline
  299
  - Fuel Filters
    299
  - Carburetor
    299
- Fuel System -- Lpg
  300
  - Lp Fuel Tanks
    301
  - To Change an Lpg Fuel Tank
    304
  - Fuel Filter Lock
    305
  - Vaporizer-Regulator
    305
  - Carburetor
    305
  - Oil Pressure Switch
    305
  - Lpg Fuel Troubleshooting
    306
- Cylinder Head
  306
  - Valve Tappet Clearance
    306
  - Crankcase Ventilation System
    306
  - Governor Troubleshooting6-15
    307
- Governor
  315
  - To Adjust Governor Control Box
    315
- Digital Controller Set--Up
  316
- Ignition System
  317
  - Spark Plugs
    317
  - To Replace Spark Plugs
    317
- Ford Distributorless Ignition System
  318
  - Run Mode
    319
  - Servicing and Testing
    319
  - Failure Mode of Dis" Ignition Harness
    320
- Ford Dis Ignition
  321
  - To Replace Alternator
    323
  - To Replace Starter
    325
  - To Remove Engine
    326
  - To Install Engine
    328
Engine - - G/Lpg

331
- Lubrication
  333
  - Engine Oil
    333
- Cooling System
  334
- Engine Fan Belt
  334
- Air Intake System
  335
  - Air Filter Indicator
    335
  - Air Filter
    335
  - To Replace Air Filter Element
    336
- Cylinder Head
  337
  - Valve Tappet Clearance
    337
  - Crankcase Ventilation System
    337
- Governor
  338
  - To Adjust Governor
    338
- Digital Controller Set--Up
  339
  - To Adjust Transducer
    340
  - (Magnetic Pickup)
    340
  - To Adjust Throttle Linkage
    341
- Fuel System -- Diesel
  342
  - Fuel Filter
    342
  - To Replace the Fuel Filter Cartridge
    342
  - Fuel Lines
    343
  - Priming Fuel System
    343
  - To Prime Fuel System
    343
  - To Replace Alternator
    344
  - To Replace Starter
    346
  - To Remove Engine
    347
  - To Install Engine
    349

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Tennant 6550 Operator's Manual

Tennant 6550 Operator's Manual (76 pages)

Brand: Tennant | Category: Blower | Size: 2 MB

Table of Contents

Table of Contents
3
Safety Precautions
5
Operation
7
- Operator Responsibility
  7
- Machine Components
  8
- Control Panel Symbols
  9
- Home Find... Go to
  10
- Controls and Instruments
  11
- Operation of Controls
  12
  - Directional Pedal
    12
  - Directional Pedal Toe Angle (Option)
    13
  - Brake Pedal
    13
  - Parking Brake Lever
    13
  - Horn Button
    14
  - Brush Pressure Gauge
    14
  - Main Brush and Side Brush Lever
    15
  - Hopper Door Lever
    16
  - Hopper Lift Lever
    17
  - Main Brush Position Lever
    18
  - Main Brush down Pressure Knob
    19
  - Power Kill Switch
    19
  - Hopper Temperature Light
    20
  - Thermo Sentry
    20
  - Hopper Door Light
    20
  - Clogged Filter Light
    20
  - Main Brush Shut down Light
    20
  - Battery Discharge Indicator
    21
  - Hourmeter
    21
  - Hazard Light Switch (Option)
    21
  - Operating Lights Switch
    21
  - Vacuum Fan Switch
    22
  - Filter Shaker Switch
    22
  - Steering Wheel
    22
  - Side Brush Position Lever
    23
  - On-Off Switch
    24
  - Side Brush down Pressure Knob
    25
  - Steering Column Tilt Lever
    25
  - Circuit Breakers
    26
  - Latches
    26
  - Operator Seat
    27
  - Hopper Support Bar
    28
- How the Machine Works
  29
- Pre-Operation Checklist
  29
- Starting the Machine
  30
- Sweeping and Brush Information
  31
- Sweeping
  32
- Home Find... Go to
  33
- Stop Sweeping
  34
- Emptying the Hopper
  35
- Home Find... Go to
  36
- Stop the Machine
  37
- Post-Operation Checklist
  38
- Engaging Hopper Support Bar
  39
- Disengaging Hopper Support Bar
  40
- Home Find... Go to
  41
- Operation on Inclines
  42
- Machine Troubleshooting
  43
Maintenance
44
Maintenance Chart
44
Lubrication
46
- Propelling Gearbox
  46
- Rear Wheel Support Bearing
  46
- Hopper Bearings
  46
- Steering Link
  47
- Front Wheel Bearings
  47
Hydraulics
48
- Hydraulic Fluid Reservoir
  48
- Hydraulic Fluid
  49
- Hydraulic Hoses
  49
Batteries
50
- Charging the Batteries
  52
Belts and Chains
54
- Vacuum Fan Drive Belt
  54
- Static Drag Chain
  54
Debris Hopper
55
- Hopper Dust Filter
  55
  - To Replace Hopper Dust Filter
    56
- Thermo Sentry
  58
Brushes
59
- Main Brush
  59
  - To Replace Main Brush
    59
  - To Check and Adjust Main Brush Pattern
    60
- Side Brush
  63
  - To Replace Side Brush
    64
  - Side Brush Guard
    64
Skirts and Seals
65
- Hopper Lip Skirts
  65
- Hopper Side Skirt
  65
- Brush Door Skirts
  65
- Rear Skirts
  66
- Brush Door Seals
  66
- Hopper Seals
  66
- Hopper Inspection Door Seal
  66
- Hopper Door Seals
  67
- Hopper Cover Seal
  67
- Hopper Dust Seal
  67
- Side Brush Dust Control Skirts (Option)
  67
- Hopper Vacuum Fan Seal
  68
- Hopper Filter Seals
  68
Brakes and Tires
69
- Service Brakes
  69
- Parking Brake
  69
- Tires
  69
- Rear Wheel
  69
Pushing, Towing, and Transporting the Machine
70
- Pushing or Towing the Machine
  70
- Transporting the Machine
  70
Machine Jacking
73
Electric Motors
73
Storing Machine
73
Specifications
74
- General Machine Performance
  74
- Power Type
  75
- Steering
  75
- Hydraulic System
  75
- Braking System
  75
- Tires
  75
- Machine Dimensions
  76

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