Teledyne TSIO-360-MB Manuals

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Teledyne TSIO-360-MB Overhaul Manual

Teledyne TSIO-360-MB Overhaul Manual (463 pages)

AIRCRAFT ENGINE

Brand: Teledyne | Category: Engine | Size: 27 MB

Table of Contents

Warning
2
Background
3
Identification of the Approved Parts
3
Know Your Supplies
3
Summary
3
Notice
4
Introduction
5
Table of Contents
6
Introduction
7
List of Illustrations
12
List of Charts
16
- CHAPTER F INTRODUCTION
  17
Scope
17
- Related Publications
  19
- Service Bulletins
  19
- Service Reports and Inquiries
  20
100% Replacement Parts
21
- Definitions & Abbreviations
  23
- Definitions
  24
- Fuel Consumption in PPH
  24
Description of Engine Model Code
28
- Detailed Engine Description
  28
- Basic Design Features
  29
Tools
35
- Special Tools
  36
  - Identification Code for Tools
    37
  - Oil Filter Sludge Inspection
    42
  - Strap Wrench
    42
  - Cylinder Base Nut Wrench
    43
  - Cylinder Base Nut Wrenches
    43
  - Cylinder Hone
    43
  - Piston Pin Removers
    43
  - Holding Fixture 5221 B
    44
  - Holding Fixture Adapters
    44
  - Universal Cylinder
    44
  - Seal Seat Cutter 8066
    45
  - Spring Checker 7521A
    45
  - Valve Guide Cleaner 122
    45
  - Valve Guide Removers
    45
  - Flexible Band Type
    46
  - Piston Ring Compressors
    46
  - Rocker Arm Bushing
    46
  - Valve Guide Replacers
    46
  - Flaring Tool for Push
    47
  - Floating Holder
    47
  - Push Rod Spring
    47
  - Valve Spring
    47
  - Installer
    48
  - Valve Seat Insert
    48
  - 81 16 Common Parts Kit
    49
  - Valve Guide to Valve Seat
    49
  - Boring Bars
    50
  - Reamers
    50
  - Valve Stem Hole Reamers
    50
  - Seat
    51
  - Stud Remover
    51
  - Adapter Kits
    52
  - Alignment Checking Fixture
    52
  - Connecting Rod Reaming
    52
  - Reamers, Connecting Rod Bushing
    52
  - Common Drive Handle
    53
  - Pilots
    53
  - Universal Connecting Rod Bushing
    53
  - Counterweight Bushing
    54
  - Needle Bearing Installers
    54
  - All Position Engine Stand
    55
  - Generator Drive Holder
    55
  - Tork Band Tension Adjustgr
    55
  - Cylinder Heating Stand 81 56
    56
  - Differential Pressure Gauge 521
    56
  - Starter Clutch Shaft
    56
  - Belt Tension Gauge BT-33-73F
    57
  - Cylinder Checker
    57
  - Differential Pressure
    57
  - Hydraulic Valve
    57
  - Engine Timing Disc 3608A
    58
  - Generator Tester
    58
  - Inaircraft Alternator/
    58
  - Generator Pulley Puller
    59
  - Spark Plug Insert Tap 504-1
    59
  - Thru-Bolt Bore Step Cufters
    59
  - Vacuum Pump
    59
  - Slide Hammer
    60
  - Spark Plug Insert Remover
    60
  - Spark Plug Tap
    60
  - Stud Drivers
    60
  - Oil Pressure Relief
    61
  - Polishing Tools for Crankshafts Bearings
    61
  - Propeller Shaft Oil Seal Installer
    61
  - Runout Block Set 81 77A
    61
  - Crankcase Thru-Bolt Removers
    62
  - Hex Drive for Hextubenut
    62
  - Injector Nozzle
    62
  - Rotabroach Cuners 371
    62
  - Pullers
    63
  - Dial Bore Gages
    64
  - Inspection Instruments
    64
  - Outside Micrometers
    64
  - Blade Micrometers
    65
  - Depth Micrometers
    65
  - Screw Thread
    65
  - Reamer, Rocker Shaft Bushing
    66
  - Reamers, Rocker Shaft Support
    66
  - Reamers, Valve Guide Boss
    66
  - Engine Application Chart for Valve Guide Stem Hole Reamers
    67
  - Plug Gauges
    67
  - Suggestions for Reaming Valve Guide Stem Holes
    67
  - Valve Guide Stem Hole
    67
  - Dial Thickness Gage
    68
  - Inside Measuring* Instruments
    68
  - Precision Vernier Calipers
    68
  - Alternator Analyzer Voltage Regulator Tester
    69
  - Multiple Voltage & Circuit Tester
    69
  - Aircraft Magneto Timing Light
    70
  - Aircraft Timing Indicator
    70
  - Cold Cylinder Test
    70
  - High Tension Lead Tester Kit
    71
  - Master Orifice Tool
    71
  - Alcor Portable Digital EGT Unit
    72
  - Cylinder Head Temperature
    72
  - Exhaust Gas Temperature Test Units
    72
  - Application Chart
    73
  - Sealant/Lubricants
    73
Chapter 4 Airworthiness Limitations

79
- Airworthiness Limitations
  79
- Time Limits/Maintenance Checks
  81
CHAPTER 5 Tlme LIMITS/MAINTENANCE CHECKS

81
- General
  81
  - General
    83
  - Oil Change Interval
    85
  - Oil Filter Interval
    85
  - Time Limits/Inspection Program
    85
- Scheduled Maintenance
  87
- Preflight Inspection
  87
  - 50 Hour Inspection
    87
  - 100 Hour Inspection
    88
  - Unscheduled Maintenance
    90
  - Standard Practices
    92
Chapter 70 Standard Practices

93
- General
  93
  - Lockwire Procedure
    94
  - Permatex, Threading Procedure
    95
- Application of Adhesives
  96
  - Instalmtion of Gaskets
    96
- Cylinder Leakage Check
  96
  - Static Seal
    97
  - Dynamic Seal
    97
  - Leakage Checks
    98
- Equipment
  98
- Performing the Check
  99
- Differential Pressure Tester
  99
Chapter 72-00 Engine Reciprocating

104
- General
  104
  - Engine Specifications
    106
  - Total Basic Engine Weight
    106
  - Complete Engine Includes
    107
  - Operating Limits
    107
  - Crankshaft Speed
    107
- Crankcase
  109
  - Crankshaft Numbering
    110
  - Connecting Rods
    110
- Camshaft
  111
- Pistons
  111
- Cylinders
  111
- Gear Train
  112
- Gear Train Diagram
  113
- Lubrication System
  114
- Valve Mechanism
  116
- Induction System
  116
- Exhaust System
  117
- Ignition System
  117
  - Wiring Diagram
    118
  - Pressurized Magneto Installation
    118
Chapter 72-10 Disassembly

120
- General
  120
- Engine Removal
  122
- Extent of Disassembly
  123
- Parts to be Discarded
  123
- Preliminary Cleaning
  123
- Ignition System 72-1
  123
- Fuel Injection System
  125
- Fuel Injection System
  127
- Accessory Case
  129
- Oil Sump
  143
- Oil Cooler
  144
  - Alternator Assembly
    145
  - Starter and Starter Adapter
    147
  - Oil Pump Assembly
    153
  - Intercylinder Air Baffles
    156
  - Cylinder and Piston Assembly
    158
  - Crankcase
    159
  - Camshaft Assembly
    161
  - Crankshaft Group
    161
  - Exhaust System Removal and Disassembly
    163
- Oil Pump Assembly
  185
- Cylinders and Pistons
  256
- Cylinders and Pistons
  263
- Cylinders
  263
  - Alternator Assembly
    265
    
    Fuel Pump
    265
    
    Starter Drive Adapter
    265
    
    Oil Coder
    266
    
    Valve Mechanism
    266
    
    Thru
    268
    
    Ignition System
    270
    
    Exhaust Systems
    272
    
    Breather
    274
    
    Flyable Storage
    284
    
    General
    284
    
    Temporary Storage
    287
    
    Indefinite Storage
    288
    
    Note
    288
    
    Engine Fuel Systems
    292
    
    Set-Up Procedure
    295
    
    Turbocharged Engines
    295
    
    Special Set-Up Procedures
    297
    
    Fuel System Pressure and Flow Valve Charts
    298
    
    Fuel System Troubleshooting Chart 73-0048-09
    299
  - Controls
    274
  - Cooling Air Scoop
    274
  - Electrical Wiring
    274
  - Exhaust System
    274
  - Fuel System
    274
  - Induction Air Intake
    274
  - Test Club
    274
  - Test Stand
    274
  - Engine Test
    277
  - Starting Procedure
    278
  - Test Flight
    283
Chapter 72-70 Testing after Overhaul

274
- Chapter 72-80 Engine Preservation
  284
Chapter 73-00 Engine Fuel System

292
- (Tcm Ignition System)
  302
Chapter 74 Ignition

302
- General
  303
- Magneto Installation 7440-02
  303
- Harness Assembly Installation
  304
- (Slick Ignition System)
  306
- General
  306
- Ignition Troubleshooting
  309
- General
  310
Chapter 75 Air

314
Chapter 76 Engine Controls

314
Chapter 77 Engine Indicating

424

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