User Manuals: Teledyne Isco 500D Chemical Pump

Manuals and User Guides for Teledyne Isco 500D Chemical Pump. We have 1 Teledyne Isco 500D Chemical Pump manual available for free PDF download: Installation And Operation Manual

Teledyne 500D Installation And Operation Manual

Teledyne 500D Installation And Operation Manual (344 pages)

Brand: Teledyne | Category: Water Pump | Size: 28 MB

Table of Contents

Table of Contents
17
Section 1 Introduction

27
- About this Manual
  27
- Specifications
  27
- Flow Rate Range
  28
- 65DM Technical Specifications
  30
- 100DM Technical Specifications
  31
- 100DX Technical Specifications
  32
- D Technical Specifications
  33
- D Technical Specifications
  34
- 500Hpx Technical Specifications
  35
- 1000D Technical Specifications
  36
  - Flow Rate Range
    37
  - Hpx Flow Rate Range
    38
  - 1000D Flow Rate Range
    38
  - Unpacking
    39
  - Controls and Indicators
    40
- Pump Controller Front Panel Label
  40
- Pump Controller Key Functions
  41
- Pump Controller Rear Panel Connectors
  42
- Pump Rear Panel Connectors
  43
  - Electrical Connections
    44
- Pump Front Panel
  44
  - Cabling
    45
  - Pump
    46
  - Preliminary Checkout
    47
  - Menu
    48
- Three Pump Stop Menu
  49
Section 2 Fluid System Connections and Accessories

51
- Introduction
  51
- Fluid System Connections
  51
  - Ports
    51
  - Installation Tips
    52
  - Tubing Requirements
    52
  - Accessory Packages
    53
- D Series Syringe Pump Accessory Packages
  53
  - Installing the Fittings (260D, 65DM, and 100DM/DX Only)
    54
- Tubing Adapter for 30D/65D Pumps
  54
  - Draining Overflow
    55
  - Cylinder Washing: Wash Gland
    55
- Drain Tube Installation and Wash Gland Connection
  56
- Manual Refill Kits
  59
  - CO Cylinder Connection Package
    60
- Manual Outlet Valve Kits
  60
- CO Cylinder Connection Package 68-1247-043
  60
- Outlet Valve Package Connection
  60
  - In-Line Filter Package
    61
  - Temperature and Pressure Controls
    62
    
    Cylinder Insulating Cover
    62
    
    Temperature Control Jacket
    63
- Packages and Parts
  64
- Fluid Fittings
  64
- Removing the Cylinder Cap with Wrenches
  66
- Temperature Control Jacket Installation
  67
  - Back Pressure Regulation
    68
  - Seal Options
    69
- Seal Selection Chart
  70
Section 3 Basic Programming and Operation

71
- Introduction
  71
- General Controller Information
  71
  - Rates, Units, and Limits
    71
  - Programming Screens
    71
  - Run Screens
    72
  - Selecting Operating Parameters
    73
- Main Menus
  73
- Menu One
  73
  - Flow And/Or Pressure Units of Measure
    73
  - Pump Selection (if Multiple Pumps)
    74
  - Refill
    74
  - Power Failure [STOP]
    75
  - System Reset (Restore Default Settings)
    75
  - Display Contrast
    75
- Menu Two
  75
  - Serial Option
    76
  - Pump Status
    76
  - External Control
    76
  - Multiple Pumps
    76
  - Total Volume Reset
    76
  - Valve
    77
- Menu Three
  78
  - Poor Fill Alarm
    78
  - Diagnostic Menu
    78
  - Pressure Calibration
    78
  - Diff. Modes
    79
  - Press. Integral
    79
  - Pressure Deadband
    79
- Menu Four
  79
  - Modbus Options
    79
- Front Panel Keys
  80
  - Prgm Grad
    80
  - Hold
    80
  - Recall
    80
  - Store
    80
  - Refill
    80
  - Limits
    80
- Limits Menu
  81
  - Rapid Press
    82
  - Disp
    83
  - Acc Ctrl
    83
  - Zero Press
    83
  - Control of Multiple Pumps
    83
    
    Multi-Pump Operation
    84
    
    Independent Control of up to Four Separate Pumps
    84
- Key Functions in the Multi-Pump Mode
  84
  - Operating Modes
    85
    
    Constant Flow
    86
    
    Constant Pressure
    86
    
    Dispense Mode
    87
  - External Control
    88
  - External Control: Analog
    88
    
    Wire Connections
    88
    
    Preparation
    89
    
    External Control for Refill
    89
    
    Calculation Examples
    90
    
    Setup
    90
  - Remote RUN/STOP
    91
    
    Wire Connections
    91
  - Analog Flow Rate and Volume Output Options
    92
    
    Voltage Analog Output
    92
    
    Current Loop Output
    93
- Analog Output Options (Connections to Female 25 Pin Sub-D)
  93
- Analog Output Signal/Sub-D Pins for 4-20Ma
  94
- Analog Output Signal/Sub-D Pins for 0-10 VDC
  95
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes

97
- Introduction
  97
- Manual Refill Valve Kits
  97
  - Connecting the System
    98
- Manual Outlet Valve Kits
  98
- Swaging Detail
  98
  - Inlet Connections
    100
  - Outlet Connections
    101
  - Dual Gradient System Connections
    102
  - Inlet Valves (a & C) Are from Refill Valve Kits)
    103
  - Single-Pump Gradient Programming
    104
  - Dual Pump Concentration Gradient Programming
    106
  - Review, Revise, & Hold Options
    108
  - Program Conclusion
    108
Section 5 Continuous Flow Introduction, Installation, & Operation

111
Section 6 Modifier Addition

133
- Overview
  133
  - Installing the Kit
    133
- Modifier Addition Kit Installation (Two-Pump Configuration)
  134
- Modifier Addition Kit for Two Pumps (Part #68-1247-079)
  135
- Modifier Addition Kit Installation (Continuous Flow)
  135
  - Modifier Mode Setup
    136
- Modifier Addition Components for Continuous Flow System
  136
  - Two Pump Operation
    137
  - Programming
    138
    
    Mininum Modifier Pressure Setting
    139
    
    Modifier Concentration
    139
  - Refilling
    140
Section 7 Modbus Configuration

143
- Overview
  143
  - Modbus RTU
    143
  - Modbus TCP/IP
    144
  - Modbus Configuration Options
    144
- Modbus TCP/IP Configuration Options
  144
- Modbus RTU Configuration Options
  144
- Supported Modbus Function Codes
  145
- Exception Responses
  145
- Coils
  146
- Holding Registers
  149
Section 8 Serial Interface

155
- Overview
  155
- Network Control and Communication
  156
- Serial Pin Connections
  156
- USB Interface
  157
- Cabling for Serial Control
  157
- Serial Control Check List
  159
- Controller Setup
  159
  - Restore Defaults (if Desired)
    159
  - Change Defaults
    159
  - Verify Operation
    160
- User-Written Software
  160
  - Dasnet
    160
  - Universal Driver from Teledyne Isco
    161
- Conversion of Pump Commands to DASNET Frames
  162
- Example of BASIC Program to Demonstrate Conversion of Pump Commands to DASNET Frames
  162
- Conversion of Pump Commands to DASNET Frames
  163
- Example of C Program to Demonstrate Conversion of Pump Commands to DASNET Frames
  163
- Of Pump Commands to DASNET Frames
  164
- Serial Commands for the D Series Pump
  174
- Serial Commands
  174
  - Get Status Command
    179
  - Get Status String "G" Command
    180
    
    Get All Status String "G&" Command
    181
    
    Get All Status Strings from Four Pump Operation "G&2" Command
    182
  - Gradient Download Command
    183
  - Gradient Upload Commands
    183
- Gradient Download Commands - Two Pump Flow Gradient
  184
- Gradient Upload Commands - Single Pump Flow Gradient
  185
- Gradient Upload Commands - Two Pump Flow Gradient
  186
  - Range Command
    187
  - Error Messages
    188
Section 9 Pump Maintenance, Troubleshooting, and Servicing

189
- Introduction
  189
  - Service Department
    190
  - How to Ship Returns
    190
- Maintenance Kits
  191
- General Cleaning
  192
- Resetting the System
  192
  - Basic Reset
    192
  - Hard Reset
    192
- Diagnostic Menu
  194
  - Lcd Test
    194
  - Analog Inputs
    194
  - Keypad Test
    195
  - Motor Control/Limits
    195
  - Serial Test
    196
- Removing the Case Top
  197
  - Controller Case Top Removal
    197
  - Pump Case Top Removal
    198
- Test Points
  199
  - Power Supply (A1)
    199
  - Controller
    199
- Lubrication
  200
  - Ball Nut
    200
- Seal Cleaning and Replacement
  201
  - Piston Seal (Excludes 30D)
    202
  - Piston Seal Break-In (Aqueous Seals Only)
    202
  - All Other Piston Seals
    203
  - Wiper Seal (Excludes 30D)
    203
- Piston Wrench Tools
  204
  - Wear Ring Cleaning and Replacement
    205
  - Flushing the Cylinder
    205
    
    Gas Solvent Changeover
    205
    
    Liquid Solvent Changeover and Flushing
    206
  - Overpressure Conditions
    206
    
    Shear Key
    207
- Replacement Shear Keys
  207
  - Replacement Using Installation Tool
    208
- Accessing the Shear Key
  208
  - Replacement Without Installation Tool
    209
  - Pump Bearings (30D and 65DM Only)
    209
  - Completion of Shear Key Replacement
    210
  - Motor Brushes
    211
- D Series Motor Brush Replacement
  212
  - Motor Brush Disassembly
    213
  - Hpx Motor Brush Replacement
    214
- Two Pin Connector
  215
- Location of Screws and Washers Holding the Motor in Place
  216
- Support Plate
  217
- Set Screws Holding the Two Negative Brushes
  218
- Connector Connected to the Brush
  219
- Loosen the Connector
  220
- Location of Locating Pins
  221
- Motor Plate and Bearing Plate
  222
  - Calibrations
    223
    
    Pressure Transducer Calibration
    223
    
    A/D Circuit Adjustment
    223
    
    Limit Sensor Adjustment
    223
- Limit Sensor Replacement
  225
- Electric Valve Motor Voltage
  230
- Electric Valve Motor Adjustment
  231
Appendix A Replacement Parts

233
- Replacement Parts
  233
  - D Series Controller
    234
  - 1000D Pump
    237
  - DX Pump
    241
  - 500Hpx Pump
    245
  - 100DM/DX and 260D Pumps
    248
  - Pump
    252
  - 65Dm
    265
  - Power Circuit Board
    279
  - Analog Output Circuit Board
    283
  - Interface Circuit Board
    285
  - Dual Electric Valve Package
    287
  - Single Electric Valve Package
    289
  - SST Dual Air Valve Package for 100/260D/500D
    291
  - SST Dual Air Valve Package for 1000D
    293
  - Single Air Valve Package
    295
  - Dual Air Valve Package for 500Hpx
    297
  - Dual Check Valve Package for 100/260/500D
    299
  - Dual Check Valve Package for 1000D
    301
  - Single Check Valve Package
    303
Appendix B Continuous Flow Introduction, Installation, and Opera- Tion for 30D

307
- Introduction
  307
- Continuous Flow Air Valves
  307
  - Dual Air Valve Installation
    308
- Air Valve Installation for 30D Pump
  309
  - Continuous Flow Electric Valves
    310
    
    Technical Specifications
    310
    
    Dual Electric Valve Installation
    311
- Electric Valve Installation
  312
  - User Supplied Valves
    313
  - Continuous Flow Mode
    314
    
    Defining Operation
    315
- Keystrokes to Specify Valve Type
  315
- Keystrokes to Reset Volume Totalizer
  315
  - Constant Flow Mode
    316
  - Constant Pressure Mode
    316
- Keystrokes to Set up Constant Flow
  316
- Keystrokes to Set up Constant Pressure
  316
  - No Check Valve
    317
  - To Run or Stop
    318
  - Tips for Running Continuous Flow
    318
  - Replacement Parts List
    320
    
    Pump
    320
    
    Air Valve
    323
    
    Electric Air Valve
    325
- B-1 Continuous Flow Technical Specifications-Air Valves:
  344

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