Teka THZ 1125 Manuals

Manuals and User Guides for Teka THZ 1125. We have 1 Teka THZ 1125 manual available for free PDF download: Operating Instructions Manual

Teka THZ 1125 Operating Instructions Manual (102 pages)

High-performance pan mixer

Brand: Teka | Category: Mixer | Size: 13 MB

Table of Contents
3
General Information
7
Copyright, Trade Mark Rights
7
About this Documentation
7
Validity of the Documentation
7
Required and Supplementary Documentation
8
Used Abbreviations
9
Using the Operating Instructions
9
Information for the Operating Company
9
Guarantee
10
Manufacturer's Declaration
10
1�8 Information on the Scope of Delivery
10
1�9 Product-Relevant Laws, Stipulations, and Regulations
11
EC Directives and Standards
11
Accident Prevention Regulations
11
Safety
12
Usage
12
Intended Use
12
Improper Use
12
Reasonably Foreseeable Misuse
12
Depiction of Information
13
Signal Words and Colours
13
Safety Information
13
Safety Information in These Operating Instructions
14
2�3 Warnings and Information Signs on the Device
16
Layout of Stickers on Machine
17
Duties and Responsibilities of the Operating Company
21
Duties of the Operating Company
21
Responsibilities of the Operating Company
21
Duties and Responsibilities of the Machine Operator
21
Duties of the Machine Operator
21
Responsibility of the Machine Operator
21
Organizational Measures
22
User Prerequisites
22
Qualification of Personnel
22
Personal Protective Equipment
23
2�8 Check as Per VBG 4 § 5 (1) No� 2 (National Regulations)
24
Safe Working Practices
24
Device-Specific Safety Information
25
2�11 Information about Special Types of Danger
26
Electrical Energy
26
Gas, Smoke, Dust
26
Hydraulics, Pneumatics, Steam, Water (High Pressure)
26
Emissions
27
2.11.4.1 Noise
27
2.11.4.2 Dust
27
2.11.4.3 Vibration
27
Operating Materials and Consumables
27
Electrical Safety Equipment
28
Hinged Segment with Safety Switch
29
Hinged Segment with Forced Locking
30
Mechanical Safety Equipment
31
Mixer Protective Hood With Cleaning Flaps
31
Safety Guard In Front Of Inspection Flap
33
Discharge Protector
34
2�14 Prohibition of Unauthorized Alterations and Additions
34
Technical Data
35
Machine Type Designation
35
Nameplate
36
Technical Data
36
Machine Description
37
General (Basic) Information
37
Functional Description
37
Structure of the Machine
38
Mixing Tank
39
Protective Hood
39
Drive Technology
39
Motor Thermal Protection Device
39
Rotor and Mixing Tools
40
Discharge System and Hydraulics
40
Special Equipment
40
Transport
41
General Information
41
Safety Information
41
Delivery
42
Scope of Supply
42
Checking the Delivery for Completeness
42
Reporting Damage
42
Packaging
42
Transport
43
Normal Transport
43
Special Transport
43
Transport by Sea
44
Preparation for Transport
45
Unloading and Transport
45
Safety Information
47
Information on Transport with Forklift
48
Transporting the Machine to the Place of Installation
48
Transport with a Forklift
49
Transport with a Crane
50
Unloading the Machine from the Pallet
50
Ground Conditions
50
Erection
51
Securing the Plant
51
Connection
51
Storage and Preservation
51
5�13 Information on Placing the Machine Back into Operation
51
Liability Information
52
Machine Storage
52
Property Rights
52
Assembly
53
Installation and Operating Conditions
53
Mixer Fixing Points
53
Establishing Connections
53
Electrics as Per Terminal Diagram
53
Placing the Machine into Operation
54
7�1 Tightening of All Visible Screw Connections
55
7�2 Checking the Rotational Direction of the Motor
55
Adjustment of Limit Switches
56
Lubrication
56
Transmission Ventilation
57
7�6 Checking the Transmission Oil Level
58
Checking the Transmission Oil Level
58
Initial Start-Up
59
Adjusting the Mixing Tools
59
Adjusting the Opening Angle of the Discharge Slide
61
Height Adjustment of Discharge Slide
62
Operation
63
Troubleshooting
64
Basic Procedure for Finding Faults
64
Finding Faults - Safety
65
Opening the Discharge Slide
66
Opening with Pulling Device
66
Opening with Manual Pump (Optional)
67
Overview of Faults
68
Maintenance
69
Servicing
70
Replacement of Top Part of Mixing Arms
71
Replacement of Outer Scraper Arm
71
Replacement of Bottom Part of Mixing Arms
72
Replacing the Mixing Arm Bearings
73
Replacement of Mixing Arm Scrapers
73
Replacement of Mixing Paddles
74
Replacement of Wear Elements
75
10.1.7.1 Replacement of Steel Sheet Inner Wall Segments
76
10.1.7.2 Replacement of Floor Liner Segments (Wear Plates) Made from Steel Sheet or Hard Cast Iron
76
10.1.7.3 Replacement of Outer Wall Segments Made from Steel Sheet or Hard Cast Iron
77
10.1.7.4 Replacement of Wear Parts of Discharge Slide Seal
77
10.1.7.5 Assembly of Wear Sleeves
78
10.1.7.6 Replacement of Scraper for Mixing Trough
79
Check Hydraulic System
81
Checking the Transmission Oil Level
81
Oil And Filter Replacement
82
10.2.2.1 Oil Replacement
82
10.2.2.2 Filter Replacement
83
10.2.2.3 Adding Oil
83
10.2.2.4 Transmission Ventilation
83
Checking the Discharge Opening Pressure
84
Pressure Regulation (if Required)
84
Venting of the Swivel Drive of the Discharge Slide
85
Lubrication Schedule
86
Lubricant Recommendation
87
Maintenance Schedule
88
Cleaning
88
Disposal
89
Environmental Protection
89
Decommissioning
90
Information about Personnel and Safety
90
Taking the Machine out of Operation
90
Options
91
Water Distribution
91
Ring Line with Nozzles
91
Falling Water Tank
92
Separate Hydraulic Unit
93
Internal Oil Circulation
93
Unit Complete with Tank and Directional Valves
94
Mixer Ventilation (Air Bag)
95
Assembly of the Mixer Ventilation
95
13�4 Central Lubrication System of Mixing Arm Bearings
96
Central Section Sealing
97
Trough Panel Scraper
98
Slider Panel Scraper
98
Scraper for Crimp Ring
99
Rotor Cover Scraper
99
Spare Parts
100
Stock of Spare Parts
100
Customer Services
100
Appendix
101
Design Drawing (DD)
101
Terminal Diagram (TD)
101
Supplier's Documentation
101

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