Tecnar Rotoweld 3.0 Manuals

Manuals and User Guides for Tecnar Rotoweld 3.0. We have 2 Tecnar Rotoweld 3.0 manuals available for free PDF download: Maintenance Manual, User Manual

Tecnar Rotoweld 3.0 User Manual (48 pages)

Automated welding work cell for pipe spool prefabrication

Brand: Tecnar | Category: Welding System | Size: 29 MB

Table of Contents
3
1 Safety Summary

6
2 Introduction

9
3 General Description

10
- Figure 1 Rotoweld 3.0 Workstation
  10
4 Operation of the Workstation

12
5 Editable Parameters

22
- Figure 14 Welder
  22
  - Figure 15 Welder
    23
  - Figure 16 Select
    24
  - Figure 17 Select, Copy, Delete and Edit
    25
  - Figure 18 Select, Copy, Delete and Edit
    26
  - Figure 19 Welding Line
    27
  - Access to Editing Mode
    28
  - Figure 20 Welding Screen
    28
  - Figure 21 Welder Name Section
    29
  - Figure 22 Popup Menu
    29
  - Welder Section Editing
    29
  - Figure 23 Add Welder
    30
  - Figure 24 New Welder Name
    30
  - Figure 25 Delete Welder
    31
  - Figure 26 Procedure Section
    32
  - Figure 27 Popup Window Displayed
    32
  - Procedures Section Editing
    32
  - Figure 28 Copy Procedure
    33
  - Figure 29 Delete Procedure
    34
  - Figure 30 Pipe Size Section
    35
  - Pipe Size Editing
    35
  - Figure 31 Root Process
    36
  - Figure 32 Root Process Section
    36
  - Figure 33 Root Process Parameters
    36
  - Root Process Editing
    36
  - Figure 34 Torch Angle Parameters
    37
  - Figure 35 Torch Angle
    37
  - Figure 36 Duration Parameters
    38
  - Figure 37 Exit Duration Parameters
    38
  - Figure 38 Power Setting Parameters
    38
  - Figure 39 Power Setting
    38
  - Figure 40 Wire Speed Parameters
    39
  - Figure 41 Wire Speed
    39
  - Figure 42 Travel Speed Parameters
    39
  - Figure 43 Travel Speed
    39
  - Figure 44 Duration Parameters
    40
  - Figure 45 Duration
    40
  - Figure 46 Enable
    40
  - Figure 47 Disable
    40
  - Figure 48 Travel Speed Min & Max
    41
  - Figure 49 Travel Speed Min & Max
    41
  - Figure 50 Fill Process
    42
  - Figure 51 Fill Process Section
    42
  - Figure 52 Select the Desired Fill Process
    42
  - Fill Process Editing
    42
  - Figure 53 Torch Angle Parameters
    43
  - Figure 54 Torch Angle
    43
  - Figure 55 Duration
    43
  - Figure 56 Duration
    43
  - Figure 57 Power Setting
    44
  - Figure 58 Power Setting
    44
  - Figure 59 Wire Speed
    44
  - Figure 60 Wire Speed
    44
  - Figure 61 Travel Speed
    45
  - Figure 62 Travel Speed
    45
  - Figure 63 Pre Flow and Post Flow- Duration
    46
  - Figure 64 Pre Flow and Post Flow-Duration
    46
  - Figure 65 Enable
    46
  - Figure 66 Disable
    46
  - Figure 67 Miscellaneous-Travel Spedd Min & Max
    47
  - Figure 68 Travael Spees Min $ Max
    47
6 Contact Us

48
- Service & Support
  48

Tecnar Rotoweld 3.0 Maintenance Manual (55 pages)

Automated welding work cell for pipe spool prefabrication

Brand: Tecnar | Category: Welding Accessories | Size: 1 MB

Table of Contents
2
Flexible Cable Carrier Maintenance
6
How to Replace Damaged Covers and Broken Links
6
Track System Maintenance
9
Chain for Motorization Maintenance
9
Welding Carriage Maintenance
10
Water Cooler Maintenance
10
Routine Maintenance
10
Reservoir Coolant Level
10
Clean or Replace the Pump Inlet Strainer
10
Pump Motor
12
Heat Exchanger
12
Gas Flow Meter Maintenance
13
Wire Feeder Maintenance
14
Pressurized Flux Feed Tank Maintenance
15
STT Arc Sensor Maintenance
18
Pyrometer Maintenance
19
Foot Pedal Maintenance
19
Main & Secondary Positioner
19
Carriage
20
Carriage Wheels Maintenance
20
Motorization Sprocket Maintenance
22
Welding Manipulator Maintenance
23
Y Position Torch Reference
24
Servo Control Timing Belt
24
Root & Fill Torch Maintenance
28
Nozzle, Contact Tip, Gas Diffuser & Liner Replacement
28
How to Replace QUICK LOADª Liners into Retainer Pin
29
How to Replace Conventional Liners
30
SAW Fill Torch Maintenance
31
Control Station Maintenance
32
Monitor and Computer Enclosure Maintenance
32
Fan Filters Maintenance
38
Positioners Maintenance
39
Rotative Ground Maintenance
39
Gas Cylinder Pressure Regulator Maintenance
40
Self Centering Chuck Maintenance
41
Gears Assembly Maintenance
41
Gear Lubrification
42
Gear Box Maintenance
42
Gear Backlash Maintenance
43
Pillow Blocks Maintenance
43
Root Power Source Maintenance
45
STT II Preventive Maintenance
45
STT II Input Filter Capacitor Discharge Procedure
46
STT Module Power Wave S500 Preventive Maintenance
47
Fill Power Source Maintenance
48
Pipe Stands
49
Hydraulic Cylinder, Hoses Connection Maintenance
50
Locking Hydraulic Valve Maintenance
50
Wheels Maintenance
50
Flux Pan Maintenance
50
Maintenance Schedule Recommended
51
Daily
51
Weekly
51
Monthly
52
Quarterly
52
Annually
53

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Tecnar Rotoweld 3.0 Manuals

Tecnar Rotoweld 3.0 User Manual (48 pages)

Table of Contents

1 Safety Summary

2 Introduction

3 General Description

4 Operation of the Workstation

5 Editable Parameters

6 Contact Us

Tecnar Rotoweld 3.0 Maintenance Manual (55 pages)

Table of Contents

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