TCM FB20-8 Counterbalance Forklift Manuals

Manuals and User Guides for TCM FB20-8 Counterbalance Forklift. We have 1 TCM FB20-8 Counterbalance Forklift manual available for free PDF download: Service Manual

TCM FB20-8 Service Manual

TCM FB20-8 Service Manual (259 pages)

Brand: TCM | Category: Forklifts | Size: 14.17 MB

Table of Contents

Table of Contents

23
- Battery and Charger (Option)
  27
- General Description
  28
- Battery
  28
- Battery Charger
  30
- Charging Procedures
  35
- Charger Operation
  37
- Motors
  39
- General Description
  39
- Drive Motor
  41
- Pump Motor
  43
- Maintenance
  45
- Drive Motor
  45
- Periodic Inspection
  46
- Maintenance of Bearings
  48
- Control System
  49
- General Description
  49
- Inverter Unit
  49
- Accelerator Pedal
  56
- Drive Unit and Drive Axle
  57
- General Description
  57
- Drive Unit
  57
- Drive Axle
  61
- Brake System
  65
- General Description
  65
- Brake Pedal
  65
- Master Cylinder
  67
- Wheel Brake
  68
- Parking Brake Lever
  70
- Disassembling Wheel Brake
  73
- Maintenance
  73
- Inspection
  75
- Reassembling Wheel Brake
  76
- Operation Test of Automatic Clearance Adjuster
  78
- Adjusting Brake Pedal
  79
- Troubleshooting Guide
  80
- STEERING SYSTEM (ORBITROL Type)
  81
- General Description
  81
- 1.1 Steering Axle
  82
- 1.2 Steering Wheel Assembly
  86
- 1.3 Orbitrol
  88
- 1.4 Power Cylinder
  91
- STEERING SYSTEM (EPS Type)
  93
- General Description
  93
- 1.1 Outline of Steering System
  94
- 1.2 Steering Gearbox
  95
- 1.3 Actuator
  98
- 1.4 Rear Axle
  98
- 1.5 Adjusting Preload of Rear Wheel Bearing
  102
- Maintenance
  103
- 2.1 Maintenance for Actuator
  103
- Hydraulic System
  107
- General Description
  107
- Main Pump
  108
- Control Valve
  108
- Valve Control
  110
- Hydraulic Oil Tank
  112
- Lift Cylinder
  113
- Flow Regulator Valve
  118
- Tilt Cylinder
  120
- Maintenance of Pump
  123
- Maintenance
  123
- Trial Run
  135
- Troubleshooting Guide
  136
- Load Handling System
  137
- General Description
  138
- Outer and Inner Channels
  138
- Carriage
  139
- Locations of Rollers
  141
- Maintenance
  144
- Adjust Lift Cylinder Rod with Shims
  144
- Adjusting Height of Carriage
  144
- Procedure for Replacing Rollers at Carriage Side
  148
- Procedure for Replacing Rollers at Mast Side
  148
- Procedure for Adding or Subtracting Shims
  149
- Electric System
  151
- System Description
  151
- Relay Unit
  152
- Lights
  154
Troubleshooting

161
- Control Circuits
  163
- Controller Power Supply and Drive System
  163
- Load Handling System
  167
- Power Steering System
  170
- Others
  171
- Electrical Parts and Procedures for Checking
  173
- Part Location Diagram and Terminal Locations
  173
- Controller Assembly
  175
- Procedure for Checking the Controller Assembly Separately
  175
- Inverter Unit
  178
- Eps Motor Controller
  180
- Fast Charge Resistance (Rch)
  182
- MC Contactor
  182
- Accelerator Pedal
  183
- Fuse (F1)
  183
- Motor Rotation Sensor
  184
- Lift Potentiometer
  185
- Steering Potentiometer
  186
- Lcd Panel
  187
- CM Contactor
  188
- Control Switch Panel
  189
- Battery Charger Switch Panel
  190
- Charge Rectification Diode
  191
- Checking Charge Timer
  192
- Motor Thermo-Sensor
  193
- F/R Switch
  194
- Checking Voltage on the Lcd Panel
  195
- How to Use this Guide
  197
- Troubleshooting Guide
  197
- Checking before Troubleshooting
  198
- Error Code Table
  200
- Lcd Panel System Errors
  210
- Troubleshooting by Error Code
  211
- Troubleshooting by Problem
  228
- Keypad
  235
- Parameter Setting
  235
- Parameter Setup Screen
  235
- Setting the Parameters
  235
- Screen Operation
  236
- Supplementary Information about Level Setting
  240
- Setting the Passwords
  242
- Description of the Functions
  243
- Electric Wiring
  245

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