User Manuals: TATA Motors LPT 613 EURO-II Cargo Truck

Manuals and User Guides for TATA Motors LPT 613 EURO-II Cargo Truck. We have 1 TATA Motors LPT 613 EURO-II Cargo Truck manual available for free PDF download: Operator Service Book

TATA Motors LPT 613 EURO-II Operator Service Book

TATA Motors LPT 613 EURO-II Operator Service Book (181 pages)

Brand: TATA Motors | Category: Utility Vehicle | Size: 3 MB

Table of Contents

Table of Contents
3
General Information
6
About Tata LP/LPT
6
Euro-II
6
Environmental Protection
9
Environment Protection
10
Important Tips for Driver
11
Tips for Maintenance
14
Body Building
15
- Wheel Arch Dimensions
  15
- Position of Roof Luggage Carrier
  15
- Outrigger for Door Post
  15
- Polyamide (PA) Nylon Tubing for Air Brake
  19
- Preventive Maintenance for PA Nylon Tubing
  19
- Guidelines and Precautions for Nylon (PA) Tubing
  20
- Welding and Gas Cutting
  20
- Hot Objects
  21
- Sharp Objects
  21
- Loose Fitments
  22
- Misuse
  22
- Tube Fitment
  23
Additional Fitments
24
Additional Provisions (Electrical)
34
- Additional Provisions (Electrical)
  35
- Lighting and Signalling
  35
- End Outline Marker Lamps
  35
- Rear Fog Lamp
  35
- Vehicle Overview
  38
2 Vehicle Handling

39
- Vehicle Identification
  39
- Vehicle View
  39
- Know Your Vehicle
  39
- Chassis Type Designation
  40
- Location of Aggregate Numbers
  43
- Instrument Panel
  45
- Switches, Gauges & Indicators
  46
  - Fuel Gauge
    46
  - Coolant Temperature Gauge
    46
  - Air Pressure Gauges
    46
  - SERV Indicator
    47
  - GLOW Indicator
    47
  - Low Air Pressure Indicator (Red)
    47
  - High Beam Indicator
    48
  - Parking Brake Indicator
    48
  - Battery Charging Indicator
    48
  - Low Oil Pressure Indicator
    48
  - Exhaust Brake Indicator
    49
  - Hazard Warning Indicator
    49
  - Glow Plug Indicator (Amber)
    49
  - ABS Indicators
    49
  - Seat Belt Indicator
    50
  - Exhaust Brake Isolator Switch
    50
  - Front Fog Lamp Switch
    50
  - Head Lamp Levelling Switch
    50
  - Rear Fog Lamp Switch
    51
  - Mechanical Stop Light Switch
    51
  - Electric Service Indicator Switch
    51
  - Air Dryer Heater
    51
  - Battery Cut off Switch
    52
  - Steering Lock Cum Ignition Switch
    52
  - Combination Switch
    54
  - Head Lights
    54
  - Turn Signals
    54
  - Light Switch
    55
  - Hazard Warning Switch
    55
  - Windshield Wiper and Washer
    56
- Driving Controls
  57
- Turbocharger
  59
- Charge Air Cooler (Euro II)
  60
- Clutch Booster
  61
- Cab Tilting
  62
  - To Raise the Cab
    63
  - To Lower the Cab
    65
- Heating
  67
  - Blower Regulator
    67
  - Air Distribution Control
    67
- Driver Seat & Seat Belt
  68
  - Driver Seat Adjustment
    68
  - Seat Belt Arrangement
    69
  - Fastening the Belt
    69
  - Releasing the Belt
    69
  - Belt Adjustment
    69
3 Driving

70
- Starting the Engine
  71
- Driving
  71
- Gear Shifting, Breaking
  72
- Driving
  72
  - Speed
    73
  - Load
    73
  - Brakes
    73
  - Parking the Vehicle
    73
  - Engine Exhaust Brake
    74
  - Hand Brake System
    74
  - Isolator Switch (Exhaust Brake)
    74
- Stopping the Engine
  75
- Lubricating Exhaust Brake Linkages
  75
- Special Operating Conditions
  76
- Flame Start System (BERU)
  76
- Fuel Economy
  78
- Operation in Hilly Terrains
  78
4 Maintenance Procedure

79
- Air Intake System
  80
- Fuel System
  82
  - Fuel Water Separator Cum Primer
    82
  - Fuel Filter Change
    82
  - Fuel System Bleeding
    83
- Lubrication System
  84
- Changing Engine Oil / Oil Filter
  84
- Cooling System
  86
  - Cleaning of Cooling System
    87
  - Fan Belt Tension Adjustment
    88
  - Clutch Pedal Adjustment
    89
  - Clutch Fluid Filling and Bleeding
    90
  - Gear Box Oil Checking
    91
  - Gear Box Oil Change
    91
  - Link Rod Adjustment
    91
  - Turning Tube Adjustment
    91
- Propeller Shaft
  92
- Front Axle & Rear Axle
  93
  - Hub Greasing and Adjustment
    93
  - Rear Axle Oil Change
    93
- Power Steering
  94
- Brake System
  98
  - S Cam Full Air Brakes
    98
  - Adjustment of Service Brakes/Slack Adjusters
    101
  - Releasing Automatically Applied Parked Bake
    102
  - Adjustment of Brake Pedal Free Play
    103
  - Adjustment of Stop Light Switch
    103
  - Adjustment of Exhaust Brake
    103
  - Load Conscious Pressure Reducing Valve
    104
  - Anti Lock Brake System (ABS)
    105
  - ABS Activation
    105
  - Safety Tips While Driving with ABS
    106
  - Brake System Routine Checks
    107
  - System Protection Valve (SPV)
    108
  - Opening Pressures
    108
  - Closing Pressures
    108
  - Dual Brake Valve (DBV)
    109
  - Brake Chambers
    109
  - Slack Adjusters
    109
  - Graduated Hand Brake Valve
    109
- Springs
  111
  - Anti Roll Bars (Bus Chassis)
    111
  - Wheel Alignment
    111
  - Shock Absorbers Check
    111
  - Cable Adjustment on Centre Flap Locking Mechanism
    112
  - Tilt Cab Torsion Bar Adjustment
    113
- Wheels and Tyres
  114
  - Wheel Changes
    114
  - Operating the Winch Type Spare Wheel Carrier
    115
  - Wheel Balancing
    115
  - Type Pressure
    116
  - Tyre Rotation
    116
  - Inflating Tyres with Air from Air Dryer
    117
  - Electricals Maintenance
    118
  - Alternator Belt Tension Adjustment
    118
  - Bulb Replacement and Alignment of Head Lamps
    119
  - Head Lamp Focusing
    120
  - Bulb Specifications
    123
  - Fuse Box and Relay Cover
    124
  - Fuses
    124
- Preservative Treatment
  125
  - Vehicle Storage
    125
  - Preparing the Engine after Long Term Storage
    127
- Care and Cleaning
  128
  - Protection against Corrosion
    128
  - Under Body Maintenance
    128
- Technical Specifications
  130
5 Technical Information

130
- Aggregate Filling Capacities
  135
- Lubrication Points
  136
- Tightening Torques
  138
- Tightening Torques
  139
- Tightening Torques
  140
6 Fuel, Lubricants and Coolants

141
- Fuel
  141
- Lubricants
  141
- Coolant
  141
  - Fuel
    142
  - Lubricants
    143
  - Coolant/Antifreeze
    143
  - Oil Viscosity Recommendations
    144
  - Rear Axle Oil
    144
  - Lubrication for Clutch Disc Splines
    144
  - Coolants
    145
  - Power Steering Oil
    145
  - Lubricant Specifications Chart
    145
7 Service Recommendations

146
- Regular Maintenance
  147
- Special Instructions
  147
- Pdi
  148
- Service Schedule
  151
- Record of Services Performed
  160
  - Electricals - Index and Symbols
    165
  - Electrical Diagrams
    166
  - Connector Details
    180

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