Takeuchi TB215R Manuals

Manuals and User Guides for Takeuchi TB215R. We have 2 Takeuchi TB215R manuals available for free PDF download: Workshop Manual, Operator's Manual

Takeuchi TB215R Workshop Manual (304 pages)

Brand: Takeuchi | Category: Excavators | Size: 35 MB

Directional Terms: Front, Rear, Left, Right
2
Manual Structure
2
Machine Serial Number
2
Symbols Used in this Manual
2
Safety
3
Safety Alert Symbol
4
Safety Label
4
Safety Precautions
5
Explosionproof Lighting
6
When the Canopy Is Tilted up
6
Prepare the Work Area
6
Stop the Engine before Performing Maintenance
6
Handling of the Accumulator
9
Disconnect the Battery
9
Disposing of Wastes
10
Checks after Maintenance
10
Cautions When Working
11
When Disassembling or Assembling
11
When Removing/Installing the Hydraulic Unit
11
Pressure Adjustment for Hydraulic Devices
12
Handling of Seals
12
Service Data
13
Dimensional Drawing
14
Machine Dimensions
14
Operating Range
16
Specification Tables
18
Lubricant and Fuel Chart
27
Diesel Fuel Standards
28
Performance Criteria
29
Standard Values Table
29
Hydraulic Pump Assignment Table
31
Methods for Inspecting Performance
32
Hydraulic Oil Pressure (Boom, Arm, Dozer Blade)
32
Measurement Method
32
Hydraulic Oil Pressure (Slew)
33
Hydraulic Oil Pressure (Pilot Pressure)
33
Traveling Attitude
34
Travel Speed (5 Revs.)
34
Straight-Ahead Traveling
34
Travel Speed (10 M)
34
Natural Travel Drop
35
Slew Time
35
Overrun When Slewing Stops
35
Natural Slew Drop
35
Boom Cylinder Speed
36
Arm Cylinder Speed
36
Bucket Cylinder Speed
36
Dozer Blade Cylinder Speed
36
Swing Cylinder Speed
37
Natural Cylinder Drop
37
Swing
37
Spanner Cylinder Speed
37
Slew Bearing Play
38
Backlash
38
Lever Play
38
Lever Operating Force
38
Track Tension
39
Tightening Torque
40
Hydraulic Hose
40
Bite-Type Pipe Fitting for Steel Pipe
40
Joint for Piping
41
Joint for Piping (O-Ring Seal Type)
41
Bolts and Nuts (JIS Strength Category 10.9)
42
Hydraulic Circuit Diagram
45
Control Valve
46
Main Pump
46
Slew Motor
46
Travel Motor
47
Solenoid Valve (Lever Lock and Travel Speed Switching)
47
Boom Cylinder
47
Wiring/Cable Colors
50
Wire/Cable Color Symbols
50
Types of Wire to Use
50
Electrical Circuit Diagram
50
Electrical Schematic Diagram
51
Wire Harness Diagram
52
Wiring Diagram
52
Body Harness: 03342-68000
53
Hydraulic Pump (Piston)
59
Discharge Volume Control Mechanism
59
Gear Pump
61
When the Spools Are in the Neutral Position
62
Load Check Valve
62
When the Spool Is Being Operated
62
Main Relief Valves
63
The Relief Valve Is Activated
63
Port Relief Valve
64
The Relief Valve Is Subjected to the Relief Operation
64
Anti-Cavitation Valve
66
Anti-Drift Valve
66
When the Switch Valve Is Not Activated
67
Switch Valve
67
When the Switch Valve Is Activated
67
Arm in Regeneration
68
Pilot Valve (Control Lever)
69
Proportional Control Solenoid Valve
71
Solenoid Valve(3Rd Auxiliary Line Piping)
72
Solenoid Valve
72
When the Solenoid Is Energized
72
Solenoid Valve (Lever Lock)
73
Solenoid Switching and Relief Function
73
When the Solenoid Is Not Energized
73
Check Function
74
Selector Valve
75
Switching from Position a (ISO) to Position G (JCB)
77
Cylinders
79
Cushion Mechanism
79
Counterbalance Valve
80
Hydraulic Motor
80
2-Speed Mechanism
81
2-Speed Control Valve
81
Swash Plate
82
Automatic 2-Speed Switching
82
Parking Brake
83
Reduction Gears
83
Hydraulic Motor 1
84
Hydraulic Motor 2
85
Brake Valve
86
Swivel Joint
87
Selector
87
Disassembly and Assembly
88
Service Standards
89
Track Roller
89
Shoe Slider
89
Sprocket
89
Clearance for Pin and Bushing
90
Drive System
92
Engine
92
Removing the Engine
95
Installing the Engine
95
Removing the Hydraulic Pump
97
Installing the Hydraulic Pump
97
Cautions on Starting the Hydraulic Pump
97
Fuel Tank
98
Installing the Fuel Tank
99
Removing the Fuel Tank
99
Battery
100
Removing the Battery
101
Installing the Battery
101
Throttle Lever
102
Adjusting the Throttle Lever
103
Engine Speed
103
Control Force
103
Installing the Crawler
104
Travel System
104
Removing the Crawler
104
Removing the Track Roller
105
Installing the Track Roller
105
Removing the Idler and Track Adjuster
105
Installing the Idler and Track Adjuster
105
Removing the Travel Motor
106
Installing the Travel Motor
106
Slew Equipment
107
Removing the Slew Motor
108
Installing the Slew Motor
108
Removing the Slew Bearing
110
Installing the Slew Bearing
110
Upper Frame
113
Removing the Upper Frame
115
Installing the Upper Frame
115
Covers
116
Removing the Covers
117
Installing the Covers
117
Removing the Canopy
119
Operating Device
120
Control Levers
120
Attachments
127
Hoe Attachment
127
Removing the Hoe Attachment
131
Removing the Bucket
131
Installing the Bucket
131
Removing the Link
132
Installing the Link
132
Removing the Arm
132
Installing the Arm
132
Removing the Boom
133
Installing the Boom
133
Installing the Blade
134
Removing the Blade
134
Installing the Boom Bracket
134
Removing the Boom Bracket
134
Hydraulic Tank
135
Removing the Hydraulic Tank
136
Installing the Hydraulic Tank
136
Inspecting and Refilling the Oil in the Hydraulic Tank
137
Refilling the Oil
137
Tank Pressure
137
Bleeding off the Air
138
Hydraulic Pump
139
General Precautions
140
Inspection and Adjustments
146
Checking the Parts
146
Boom Section
151
Arm Section
152
Bucket Section
152
Dozer Blade Section
152
Auxiliary Section
153
Valve Assembly
155
Manually Operated Section
156
Pilot Operated Section
157
Main Relief Valve
158
Pilot Valve
160
Solenoid Valve (3Rd Auxiliary Line Piping)
169
Inspection after Disassembly
195
Piston Rod
195
Measuring the Bend
195
Tube
195
No Load Operation Test
196
Leak Test
196
External Leak
196
Bleeding Air from the Hydraulic Cylinder
196
Counter Balance Valve and Hydraulic Motor
200
General Cautions
227
Thrust Ring
230
Flange
230
Use Limit for Parts
230
About the Troubleshooting Section
233
Notes on Troubleshooting and Servicing
233
Overall Machine
234
All Systems Working, but Insufficient Force
235
Boom, Bucket, Slew and Arm Fail to Move or Are too Slow
237
Check the Pilot Relief Valve
238
Check the Limit Switch
238
Check the Lever Lock Solenoid Valve
238
Check the Fuse
238
Traveling
239
Check the Linkage
239
The Travel Lever Lock Cylinder Is Faulty
239
Right or Left Travel Is Impossible
240
Check the Spool Operation
240
Check the Counter Balance Valve
243
Check the Swivel Joint
243
Test by Switching the Main Relief Valves
243
Is the Veering Within Specs?
243
2Nd Speed Travel Is Not Possible
244
Check the Gear Pump
244
Check the 2Nd Speed Solenoid Valve
245
2Nd Speed Control Valve Is Faulty
245
Slewing
246
No Slewing Is Possible
246
Check the Slew Motor
247
Check the Slew Pressure
247
Check the Pilot Valve
247
Slew Right or Left Is Not Possible
248
Slewing Is Slow or Lacks Force
249
When Stopped on Slope, the Upperstructure Cannot Maintain Its Posture
252
Boom
253
The Boom Cylinder Does Not Move
253
Boom Cylinder Operation Is Slow or Lacks Force
255
Spontaneous Drop of the Boom Cylinder Is too Large
259
Arm
260
Arm Cylinder Does Not Move
260
Arm Cylinder Operation Is Slow or Lacks Force
262
Spontaneous Drop of the Arm Is too Large
264
Bucket Cylinder Does Not Move or Lacks Force
265
Test by Replacing the Port Relief Valve
266
Check the Bucket Cylinder
266
Spontaneous Drop of the Bucket Is too Large
267
Swing Cylinder Does Not Move
268
Boom Swing
268
Dozer Blade
270
Dozer Blade Cylinder Does Not Move or Lacks Force
270
Prescribed Pressure Is Not Supplied to the Auxiliary Lines
274
Spanner Cylinder Does Not Move or Lacks Force
275
Piston Pump
277
Monochrome LCD Cluster
288
Panel Display and LCD Specifications
288
Table of Contents
289
Normal Panel Display/Lcd Screen
290
Panel Display: Water Temperature Gauge
291
Panel Display: Fuel Gauge
292
- Overheating Warning Light
  293
- Engine Oil Pressure Warning Light
  293
- Charge Warning Light
  293
Panel Display: Function/Warning Lamps
293
1 Hour Meter
294
Normal Screen
294
Main Menu Screen
295
Data Selection Screen
296
Data Screen (TRIP METER)
297
Data Screen (Water Temp.)
298
Settings Selection Screen
299
Setting Screen (Clock)
300
Setting Screen (Alarm)-1
301
Setting Screen (ALARM)-2
302
Setting Screen (CONTRAST ADJ.)
303

Takeuchi TB215R Operator's Manual (205 pages)

215000003 MINI EXCAVATOR

Brand: Takeuchi | Category: Excavators | Size: 25 MB

Introduction

4
Machine Description

5
- Table of Contents
  7
Safety

11
- General Precautions
  12
- Precautions When Preparing
  18
- Precautions When Starting
  20
- Precautions When Operating
  22
- Precautions When Stopping
  31
- Precautions When Transporting
  32
- Precautions on Maintenance
  34
- Safety Signs (Decals)
  43
Controls

49
- Names of Components
  50
- Speciﬁcations
  51
- Covers
  52
  - Starter Key
    52
  - Maintenance Cover a
    52
  - Fuel Lid
    53
  - Fuel Filler Port
    53
  - Engine Hood
    54
  - Maintenance Cover B
    54
- Seat and Seat Belt
  55
  - Seat (if Equipped)
    55
  - High-Back Seat (if Equipped)
    56
  - Seat Belt
    57
- Instrument Cluster
  58
  - Warning Lamps
    58
  - Indicators
    59
  - Meters
    59
  - Multi-Data Display
    60
- Switches
  66
  - Starter Switch
    66
  - Horn Button
    66
  - Travel Speed Switch
    66
- Levers and Pedals
  67
  - Safety Lock Lever
    67
  - Throttle Lever
    67
  - Operating Levers
    68
  - Blade Lever
    68
  - Travel Levers/Pedals
    69
  - Boom Swing Pedal
    69
  - Auxiliary Hydraulic Pedal
    70
  - Selector Lever
    70
- Accessories
  71
  - Armrest
    71
  - Auxiliary Hydraulic Lines
    72
  - Accumulator (if Equipped)
    76
Operation

77
- Before Starting Operation
  78
  - Getting on or off the Machine
    78
  - Walk-Around Inspection
    78
  - Daily Inspection
    78
- Starting and Stopping the Engine
  79
  - Before Starting the Engine
    79
  - Starting the Engine
    80
  - Warming up the Engine
    81
  - Stopping the Engine
    81
- Operating the Machine
  82
- Operating Procedures
  94
  - Prohibited Operations
    94
- Cautions on Operating
  97
  - Cautions on Traveling
    97
  - Cautions on Traveling on Slopes
    98
  - Getting out of Mud
    100
  - Operations Possible with this Machine
    100
- Parking the Machine
  102
  - Parking
    102
  - Inspection and Checks after Stopping the Engine
    102
- Handling in Cold Climates
  103
  - Preparing for Cold Climates
    103
  - Cautions after Operations
    103
  - After the Cold Climate
    103
- Handling Rubber Crawlers
  104
  - Prohibitions
    104
  - Cautions
    105
  - Preventing the Rubber Crawlers from Coming off
    105
Transport

107
- Loading and Unloading
  108
- Hoisting the Machine
  110
- Securing the Machine
  111
Maintenance

113
- General
  114
  - Maintenance Overview
    114
  - Cautions on Maintenance
    114
- Service Data
  116
  - Regularly Replace the Hydraulic Oil
    118
  - List of Consumables
    119
  - List of Tools
    120
  - List of Tightening Torques
    121
- Safety-Critical Parts
  122
- Maintenance List
  124
- Walk-Around Inspection
  126
- Daily Inspection (Every 10 Hours)
  128
- After the Initial 50 Hours (Only for New Machines)
  134
- Every 50 Hours
  138
- Every 100 Hours
  144
  - Cleaning the Water Separator
    144
  - Cleaning the Fuel Filter
    144
- After the Initial 250 Hours (Only for New Machines)
  145
  - Replacing the Travel Motor Gear Oil
    145
- Every 250 Hours
  146
- Every 500 Hours
  150
- Every 1000 Hours
  152
- Every 1500 Hours
  156
  - Inspecting and Cleaning the Engine Fuel Injectors
    156
  - Inspecting the Crankcase Breather System
    156
- Every 2000 Hours
  157
  - Lapping the Engine Valve Seats
    157
- Every 4000 Hours
  158
  - Replacing the Hydraulic Oil and Cleaning the Suction Strainer
    158
- When Required
  160
  - Replacing the Bucket Teeth
    160
  - Replacing the Bucket
    162
  - Lubricating the Levers
    164
  - Inspecting the Rubber Crawlers
    165
  - Replacing the Rubber Crawlers
    166
- Maintenance During Extended Storage Period
  168
Troubleshooting

169
- Symptoms that Are Not Malfunctions
  170
- If the Engine Overheats
  171
- If the Battery Goes Dead
  172
- If a Fuse Blows
  174
  - Inspecting and Replacing the Fuse
    174
  - Inspecting the Fusible Link
    175
- Restarting after Adding Fuel
  176
  - Bleeding Air from the Fuel System
    176
- If a Warning Lamp Flashes
  177
- Other Symptoms
  178
- Lowering the Boom to the Ground
  180
- Towing
  181
- If the Cab or Canopy Is Damaged
  182
Specifications

183
- Machine Dimensions
  186
- Lifting Capacities
  191
Options

195
- General Precautions
  196
  - Safety Precautions
    196
  - Cautions When Installing Attachments
    196
  - Cautions When Operating Attachments
    197
- Attachment Combination Table
  198
- Selecting a Lever Pattern
  199
  - Switching the Lever Pattern
    199
- Hydraulic Breaker
  200
  - Replacing the Hydraulic Oil Regularly
    201
- Biodegradable Oil
  202
  - Replacing the Hydraulic Oil with Biodegradable Oil
    202

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Takeuchi TB215R Manuals

Takeuchi TB215R Workshop Manual (304 pages)

Table of Contents

Takeuchi TB215R Operator's Manual (205 pages)

Table of Contents

Introduction

Machine Description

Safety

Controls

Operation

Transport

Maintenance

Troubleshooting

Specifications

Options

Related Products

Takeuchi Categories