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Tadano TM-2000-1 Manuals
Manuals and User Guides for Tadano TM-2000-1. We have
1
Tadano TM-2000-1 manual available for free PDF download: Service Manual
Tadano TM-2000-1 Service Manual (194 pages)
Boom Truck
Brand:
Tadano
| Category:
Lifting Systems
| Size: 7.66 MB
Table of Contents
B Hydraulic Power Generating System
15
Table of Contents
15
Manual Control Valve (Boom Elevating, Telescoping, Swing, Outrigger, High/Low Shift)
16
Structure
16
Manual Control Valve
22
Structure
22
Manual Control Valve
23
Structure
26
B-4 Hydraulic Pump
28
Structure
28
Sequence Valve
29
(Pilot Pressure)
29
Structure
29
Solenoid Valve
32
(Auto Stop)
32
Structure
32
Solenoid Valve (Winch High Speed & Swing Brake)
34
Structure
34
Solenoid Valve
34
(Winch Unload)
36
Structure
36
Solenoid Valve
37
(Outrigger Select)
37
Structure
37
Pressure Regulator Valve
39
Structure
39
Hydraulic Valve
40
Structure
40
Shuttle Valve
41
Structure
41
Rotary Joint
42
C Outrigger System
43
Structure
44
Jack Cylinder
44
Check Valve Retaining Bolt Tightening Torques
44
Jack Cylinder
45
Structure
46
Pilot Check Valve (Front and Rear Stabilizer)
46
Pilot Check Valve
46
Structure
48
Power Slide Cylinder (Outrigger)
48
Structure
49
Power Slide Cylinder
49
Structure
50
Relief Valve (Front Stabilizer)
50
Structure
51
Pressure Sensor
51
(Front Stabilizer)
51
D Swing System
52
Hydraulic Motor
53
Structure
53
Structure
55
Disassembly of Reducer
56
Removing of Hydraulic Motor
56
Swing Speed Reducer
56
Assembly of Reducer
57
Installation of Hydraulic Motor
57
Structure
58
Swing Bearing
58
Notes for Installation
59
Boom Elevating System
60
Boom Elevating Cylinder
61
Structure
61
Pressure Detector for AMA
62
Counterbalance Valve
63
Winch System
65
Structure
66
Winch
66
Hydraulic Motor(Winch)
70
Operational Explanation
70
Structural Explanation
70
Structure
72
Counterbalance Valve(Winch)
72
Boom Telescoping System
74
General Description of
76
Functions of Units
76
Telescoping Cylinder
76
Counterbalance Valve
76
Wire Rope Mechanism
76
Wire Rope Mechanism a (for Extending the 3Rd Boom Section)
76
Wire Rope Mechanism B (for Retracting the 4Th Boom Section)
77
Wire Rope Mechanism C (for Extending the 4Th Boom Section /Retracting the 3Rd Boom Section)
77
Wire Rope Mechanism D (for Extending the Top Boom Section)
78
Wire Rope Mechanism E (for Retracting the Top Boom Section)
78
Boom Telescoping Order
79
Extending
79
Retracting
79
Relation between Boom Extending/Retracting Operations and Wire Rope Mechanisms
79
Boom Extension
79
Boom Retraction
79
Boom (Five-Section Boom)
81
Dismounting the Boom Assembly and Preparation of the Boom Disassembly
82
Dismounting the Boom Assembly
82
Preparation of the Boom Disassembly
82
Disassembling the Boom
85
Detaching the Base Boom Section
85
Pulling out the Boom Telescoping Cylinder
86
Detaching the 2Nd Boom Section
88
Detaching the 3Rd Boom Section
88
Detaching the 4Th Boom Section and Disassembling the Top Boom Section
89
Inspection
90
Boom
90
Slide Plate
90
Sheave
90
Wire Rope for Boom Telescoping
90
Structure of the Adjuster Assy
91
Tools Needed for
92
Tool a
92
Tool B
93
Assembling the Boom
94
Assembling the Top Boom Section
94
Assembling the 4Th Boom Section
96
Assembling the 3Rd Boom Section
100
Assembling the Boom Telescoping Cylinder
103
Assembling the 2Nd Boom Section
104
Assembling the Base Boom Section
109
Mounting the Boom Assy
112
Telescoping Cylinder
113
Structure
115
Counterbalance Valve
115
(Telescoping)
116
Safety System
117
AMA (Load Moment Indicator)
118
Structure
118
Function of Components
119
Caution about Installing
120
Length Detector
120
AMA Adjustment
121
Attention for Adjustment Work
121
AMA Components
121
Selecting the Crane Model and Capacity Data
122
Zero-Point and Span Adjustments of Length Detector
122
Zero-Point and Span Adjustments of Angle Detector
123
Confirming Accuracy
123
List of Error Nos. Related to AMA
124
When Parts Are Exchanged
126
Pulling out Cord from Boom
127
Passing Cord through Boom
127
Boom Length/Angle Detector
134
Construction and Function
134
Disassembly and Reassembly
135
Disassembly of Cord
135
Reassembly of Cord
136
Replacing Spiral Spring
137
Disassembly of Potentiometer (for Boom Length Detection)
137
Reassembling of Potentiometer
138
Replacing Boom Angle Detector
138
Adjustment
138
Outrigger Extension Detector
139
Check of Outrigger Extension Detector
139
Adjustment Procedure
139
Maximum Extension Detection Switch Adjustment Procedure (Upper Surface of Frame)
139
Middle Extension Detection Switch Adjustment Procedure (Side Surface of Frame)
139
Rear Stabilizer Extension Detector
140
Remote Control System
141
Structure
142
System
142
Names and Functions of each Part
143
Radio-Control System
143
Auto Power-Off Function
144
Switch Failure Detection Function
144
Continual Operation Restriction Function
145
Instant Stop Alarm Function
145
Alarm Function
146
Radio-Control Valve
147
Structure
147
Hydraulic Circuit
147
Electric Circuit
148
General View
149
Cross Section
150
Unloading Valve
151
Accelerator Cylinder
152
Structure
152
Measures for Emergency Case
153
If the LED of the Transmitter Flashes
153
When the Mode Indicator Lamp of the Controlunit Displays an Error Number
154
If the Radio-Control Is Not Possible
155
Troubleshooting Guide
156
Data, Adjustment and Checks
158
Service Data
159
1 Hydraulic Pressure Setting Table
159
Manual Control Valve(Boom Elevating, Telescoping, Swing, Outrigger High/Low Shift)
159
Manual Control Valve(Outrigger)
160
Manual Control Valve(Winch)
161
2 Hydraulic Units
162
Swing Motor
162
Swing Speed Reducer
162
Winch Motor
162
Winch Speed Reducer
162
3 Pump
162
Check Items
162
Engine Rpm at Rated Flow
162
Adjustment and Checks
163
System Diagrams
164
(Manual Spec.)
166
Hydraulic Circuit
166
( Radio-Controls Spec.)
167
Hydraulic Circuit
167
Electric Circuit
169
Spec.tm-2000-1-114
169
(Continuous Rotation, Manual Spec.)
169
Applicable Serial No. --EX0309
170
Electric Circuit
170
Spec.tm-2000-1-304
170
(Non-Continuous 375°Rotation, Radio-Controls Spec.)
170
Applicable Serial No. EX0310
171
Applicable Serial No. --EX0309
172
Electric Circuit
172
Spec.tm-2000-1-314
172
(Continuous Rotation, Radio-Controls Spec.)
172
Applicable Serial No. EX0310
173
Boom
175
With 375° Non-Continuous Swing
175
With 360° Continuous Swing
176
Location of Hydraulic Parts
175
Outrigger
177
Lower
178
Boom
179
Location of Electrical Parts
179
Post and Boom-Point
180
Non-Continuous 375° Rotation Spec
180
Continuous Rotation Spec
181
Frame
182
Operation Box
183
Radio-Control System
184
Main Harness
184
Sub Harness
185
Frame (Rear)
186
Vehicle
187
Angle Limit Alarm
188
Harness
189
Harness (Operation Box)
189
Harness 1
189
Harness 2
190
Harness (Post and Boom-Point)
189
Harness (Radio-Controls)
190
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