Tadano AML-C Manuals

Manuals and User Guides for Tadano AML-C. We have 1 Tadano AML-C manual available for free PDF download: Service Manual

Tadano AML-C Service Manual

Tadano AML-C Service Manual (211 pages)

Load Moment Indicator

Brand: Tadano | Category: Measuring Instruments | Size: 5.7 MB

Table of Contents

Foreword

3
Chapter a

10
- Components of the AML System
  11
- Diagram of the Main System
  11
- System Configuration
  11
- AML-C Block Diagram
  12
- Display Unit
  13
- Display Panel
  14
- LED Display
  16
- Control Switches
  17
- AML Main Unit
  18
- Construction
  18
- Panel Outside View (CN1 - CN9)
  19
- Boards and Inner Connectors
  20
- AML Control Unit (Pin Assignment)
  21
- AML System
  21
- CN1 Connector (8-Pin)
  21
- Input/Output Signals
  21
- CN2-1 Connector (20-Pin)
  22
- CN2-2 Connector (16-Pin)
  24
- CN3 Connector (12-Pin)
  26
- CN4 Connector (6-Pin)
  27
- CN5 Connector (16-Pin)
  28
- CN6 Connector (14-Pin)
  32
- CN7 Connector (20-Pin)
  33
- CN8 Connector (8-Pin)
  34
- CN9 (USB) Connector (4-Pin)
  35
- Explanation of the Signals (DI, Do)
  35
Chapter B/(User Mode)

36
- (User Mode)
  36
- Chapter B
  36
- Functions and How to Use
  36
- Display Selection
  38
- Mode Structure
  38
- Operation Indicator Display
  39
- Registration of Operating State and AML Function Check
  40
- Registration of Outrigger State
  40
- Registration of Crane State
  43
- Registration of Counterweight State
  45
- Registration of Number of Part-Lines
  46
- Pre-Operational Inspection on AML
  48
- Alarm and Recovery Operation
  50
- Type of Warning Codes and Buzzer
  50
- Comparison Table
  51
- Crane Model Comparison Table
  51
- Warning Code and Crane Model
  51
- Stop Warning Code
  52
- Warning Code
  52
- Warning Code and Remedy List
  52
- Other Functions
  55
- Working Range Limit Function
  55
- Display of Limit Function State
  56
- Registering Boom Angle, Lifting Height, and Load Radius Limit
  56
- Registration of Swing Range
  59
- Alarm for Work Range Limit and Recovery Operation
  60
- Mute Alarm Function
  61
- TARE Function
  61
- Fuel Consumption Indicator
  62
- Adjustment Menu/Model Comparison Table
  63
- User Adjustment Menu
  63
- Eco Mode Selection
  64
- Activating/Deactivating the Winch Drum Rotation Buzzer Function
  65
- Fuel Consumption History Display
  66
- Selection of Winch to be Used
  67
- Adjustment of Display Panel Contrast
  69
- Transmission of Telematics Alarm Data
  69
- Action against AML System Error
  70
- Cause for AML Automatic Stop Output
  71
- Do Output Control
  71
- 100% Lifting Performance Stop
  72
- Output
  72
- Anti-Twoblock Stop
  73
- Backward Stability Stop
  73
- Boom Lower Limit Stop
  74
- Boom Upper Limit Stop
  74
- Lifting Height Limit Stop
  74
- Load Radius Limit Stop
  74
- Elevation Lower Limit
  75
- Elevation Upper Limit
  75
- Do Output Abnormality Processing
  76
- Drum Indicator Control Function
  77
- Drum Indicator Do Output Control
  77
- Drum Indicator Do Output Restriction
  77
- Input
  77
- Outline of Drum Indicator Control Function65
  77
- Output
  77
- Panel LED Control
  77
- 90% Warning
  78
- Output of Warning
  78
- Safety Signal
  78
- AML Control
  79
- Backward Stability Stop Function
  79
- Outline of Function
  79
- Restriction Contents
  79
- Working Range Limit Stop Function
  79
- Restriction Contents
  80
- Cancel Condition
  81
- Storing of Setting Condition
  81
- Data Specification
  82
- Function
  82
- Input
  82
- Output of Interference Prevention
  82
- Warning
  82
- Warning Code
  82
- Warning Condition
  82
- Function
  83
- Winch Drum Position Selection Function
  83
- Processing Effective Condition
  84
- Information Relevant to
  85
- Output
  85
- Processing Contents
  85
- Winch Drum Position Selection
  85
- Special Notes
  86
- Elevation Slow Stop
  87
- Factors for Control
  87
- Proportional Control Function
  87
- Swing Slow Stop
  87
- AML Cancel Function
  88
- Introduction
  88
- Cancel Status Judgment
  89
- Cancel Switch Abnormality Judgment
  89
- Canceling Method
  89
- Cancel Contents
  90
- Interlock Stop
  90
- Overload Cancel
  90
- Detector Abnormality
  91
- Stop Processing at Detector Abnormality (Compulsory Unload Output)
  91
Chapter C/(Maintenance Mode)

92
- (Maintenance Mode)
  92
- Chapter C
  92
- Outline of Maintenance Mode
  94
- Operation Keys
  95
- Operation Keys and Menu
  95
- Structure of Maintenance Mode Menu
  96
- Menu Selection
  97
- Mode Shift and Menu Structure
  97
- Shift to Maintenance Mode
  97
- Maintenance Main Menu Functions
  98
- Individual Main Menu Functions
  99
- ROM ID Check
  99
- DI Check
  100
- Ai Check
  101
- Pi Check
  102
- Si Check
  103
- Do Check
  105
- Ao Check
  106
- Description of Display Contents
  107
- MDT Check
  107
- Operation Method
  107
- Selection of MDT Check Menu Item
  108
- System Voltage Check
  118
- Error History Display
  119
- Erasing Error History
  120
- AML Emergency Switch History Display107
  121
- Latest Overload History Display
  122
- Maximum Overload History Display
  123
- Outrigger Emergency Setting
  124
- Telematics Check
  125
- Clock Adjustment
  126
- Meter Adjustment
  128
- Unit Selection
  129
- Language Selection
  130
- Crane Information Display Screen
  131
- Integrated Information Display Screen
  131
- Screen
  131
- Vehicle Information Display Screen
  131
- Display Contents
  132
- Vehicle Error Information
  135
- Classification of Error Code
  136
- Error Code
  136
- Error History
  136
- Error Notification
  137
- Communication Device Error (Transmitter, Etc.)
  138
- Error Code Table
  138
- Detector Abnormality or Abnormal Combination of Detectors
  141
- Abnormality
  146
- AML Internal Abnormality
  146
- CPU State Indicator LED
  147
- Required Adjustment after AML System Part Replacement
  148
- Disassembly and Assembly
  149
- Disassembly of AML Main Unit
  149
- Connector
  150
- Removing and Attaching the Connector Contact
  150
- Crimping Receptacle Contact
  162
- Replacing the Clock Battery
  163
Section 5

164
- (Adjustment Mode)
  166
- Chapter D
  166
- Outline of Adjustment Mode
  166
- Operation Keys
  167
- Operation Keys and Menu
  167
- Structure of Adjustment Mode Menu
  168
- Menu Selection
  169
- Mode Shift
  169
- Shift to Maintenance Mode
  169
- Shift to Adjustment Mode
  170
- Adjustment Main Menu
  171
- Detector Adjustment
  172
- Length and Angle Adjustment Screen
  172
- Boom Length Adjustment
  173
- Boom Length Span Adjustment
  173
- Boom Length Zero Adjustment
  173
- Adjustment Check
  174
- Boom Angle Adjustment
  174
- Boom Angle Span Adjustment
  174
- Boom Angle Zero Adjustment
  174
- Swing Angle 1 Zero Adjustment
  175
- Swing Angle 2 Zero Adjustment
  175
- Swing Angle Adjustment
  175
- Adjustment Check
  176
- Swing Angle 1 Span Adjustment
  176
- Swing Angle 2 Span Adjustment
  176
- Outrigger Length Adjustment
  177
- Outrigger Length Zero Adjustment
  177
- Adjustment Check
  178
- Outrigger Length Span Adjustment
  178
- Moment / Load Radius Adjustment
  179
- Moment Zero Adjustment
  180
- Moment Adjustment Check
  181
- Moment Span Adjustment
  181
- Moment Span Preliminary / Load Radius
  181
- Adjustment Sub Menu
  182
- Valve Adjustment
  182
- Swing Output Adjustment
  183
- Swing Output Adjustment (Offset Method)
  183
- Adjustment Procedure
  184
- Swing Output Adjustment (Characteristics Measurement Method)
  184
- Elevating / Telescoping Output Adjustment
  186
- Elevation Slow Stop
  187
- Function of Slow Stop
  187
- Swing Slow Stop
  187
- Performance Setup
  188
- Winch Drum Position Selection
  188
- Operation History Erase
  190
- Operation Procedure
  190
- Operation Procedure
  191
- Option Select
  191
- Processing at Setting Without Detector
  192
- Processing at Setting Without Function
  193
- Operating Conditions
  194
- Operation Procedure
  194
- Operating Conditions
  195
- Operation Procedure
  195
Section 6

196
- AML Adjustment Value List
  197
- Detector Adjustment
  197
- Information and Data
  197
- Initial Adjustment
  197
- Option Setting
  198
- Setting Item after Adjustment
  198
- Slow Stop Adjustment
  198
- Applicable Model: GR-1000XL-2
  199
- Detector Adjustment
  199
- Initial Adjustment
  199
- Option Setting
  200
- Setting Item after Adjustment
  200
- Slow Stop Adjustment
  200
- Boom Angle Detector
  201
- Boom Length Detector
  201
- Detector Check
  201
- Outrigger Extension Length Detector
  202
- Swing Angle Detector
  202
- Pressure Sensor for Moment Detection
  203
- Applicable Model: GR-1000XL-2
  204
- Boom Angle Detector
  204
- Boom Length Detector
  204
- Outrigger Extension Length Detector
  205
- Swing Angle Detector
  205
- Pressure Sensor for Moment Detection
  206
- AML Control Function List
  207
- Applicable Model: GR-1000XL-2
  208
- AML Input/Output List
  209
- Applicable Model: GR-1000XL-2
  210

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