Sym AW12W Manuals

Manuals and User Guides for Sym AW12W. We have 1 Sym AW12W manual available for free PDF download: Service Manual

SYM AW12W Service Manual

SYM AW12W Service Manual (182 pages)

Brand: SYM | Category: Scooter | Size: 3.15 MB

Table of Contents

Table of Contents

4
- Service Manual
  1
- Special Tool
  6
- General Information/Trouble Diagnosis
  8
  - General Safety
    9
  - Service Precautions
    10
  - Specifications
    16
  - Lubrication Points
    23
- Maintenance Information
  24
  - Periodical Maintenance Schedule
    25
- Fuel System
  27
  - Air Cleaner
    28
    
    Spark Plug
    31
    
    Ignition System
    31
    
    Steering System
    33
    
    Drum Brake System
    36
    
    Wheel/Tire
    37
    
    Headlight Adjustment
    38
    
    Battery
    38
- Lubrication System
  39
  - Engine Oil
    41
  - Oil Pump
    42
4. Fuel System

46
- Fuel System
  46
- Carburetor Removal
  
  49
- Air Cut-Off Valve
  
  51
- Auto By-Starter
  
  52
  - Float Chamber
    53
  - Idle Speed Adjustment
    54
- Installation of Carburetor
  
  54
  - Engine Removal
    57
  - Engine Removal
    59
  - Cylinder Head/Valve
    65
    
    Trouble Shooting
    67
    
    Cylinder Head Removal
    70
    
    Cylinder Head Disassembly
    71
    
    Cylinder Head Inspection
    72
    
    Valve Seat Inspection and Service
    74
    
    Cylinder Head Reassembly
    76
    
    Camshaft Installation
    77
    
    Cylinder Head Installation
    77
    
    Valve Clearance Adjustment
    78
  - Cylinder/Piston
    79
    
    Piston Removal
    83
    
    Piston Ring Installation
    85
    
    Piston Installation
    86
    
    Cylinder Installation
    86
  - V" Type Belt Driving System/Kick Starter Arm
    89
    
    Left Crankcase Cover
    89
  - Final Driving Mechanism
    100
    
    Bearing Replacement
    103
  - Generator/Starting Clutch
    106
    
    Right Crankcase Cover Removal
    109
    
    Starting Clutch
    110
  - Crankcase/Crankshaft
    115
  - Body Cover
    122
    
    Front Cover
    125
    
    Under Cover
    126
    
    Luggage Box
    130
Sym 13. Brake

132
- Mechanism Diagram-Front Drum Brake System
  133
- Mechanism Diagram-Rear Drum Brake System
  134
- Maintenance Information
  
  135
- Trouble Diagnosis
  
  136
  - Hydraulic Brake System Inspection
    137
  - Brake System
    138
    
    Brake Fluid Replacement/Air-Bleed
    138
- Brake Caliper
  
  139
  - Brake Disc
    140
  - Brake Master Cylinder
    140
  - Brake Ling
    143
  - Drum Brake-Drum
    143
  - Brake Panel
    144
  - Steering/Front Wheel/Front Shock Absorber
    146
    
    Front Wheel
    149
    
    Front Shock Absorber
    154
  - Rear Wheel/Suspension
    158
  - Electrical Equipment
    160
    
    Mechanism Diagram
    160
    
    Charging System
    164
    
    Light/Bulbs
    176
    
    Fuel Unit
    181
    
    Wiring Diagram
    182

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