Swegon BlueBox Zeta Rev Series Manuals

Manuals and User Guides for Swegon BlueBox Zeta Rev Series. We have 2 Swegon BlueBox Zeta Rev Series manuals available for free PDF download: Service Manual, Installation, Use And Maintenance Manual

Swegon BlueBox Zeta Rev Series Service Manual (212 pages)

Brand: Swegon | Category: Controller | Size: 8 MB

Operating Mode
2
Table of Contents
3
Operating Mode
3
Operating Mode
4
Introduction
9
General
9
Purpose of the Manual
9
IPG315D Controller Functions
9
Recommendations for Digital Security
9
Digital Services
10
Product Data Sheet Digital Services
10
Service" Branch
12
Programming the Parameters
13
Compressors
14
Auxiliary Heating
14
Water Pumps
14
Control Panel
15
Status of Inputs and Outputs
15
Software Functions
17
Unit ON/OFF Function Management
17
Set Point Management
18
Dynamic Set Point
18
Dynamic Set Point from External Air Probe
19
Parameter Value
19
Dynamic Set Point from Signal
21
Dynamic Set Point from Digital Input (Dual Set Point)
22
Energy Trend
23
Logs
24
Smart Grid Ready
26
Enable
26
Operating Mode 1
26
References on User Interface
28
Swegon Inside
29
Thermoregulation
30
Proportional Inlet Control
30
Outlet Control with Neutral Zone and PID
32
Time Bands
34
General
34
Time Band-Based Switch-Off
34
Energy Saving
35
Limitation of Refrigeration Capacity
36
Limitation of Refrigeration Capacity from Pressure Probe
37
Parameter Value
37
Limitation of Refrigeration Capacity from Amperometric Transducer
39
Limitation of Refrigeration Capacity from Digital Input
40
Limitation of Refrigeration Capacity from BMS
40
Circuits and Compressors
41
Starting and Stopping of the Compressors
41
Activation of the Compressors between the Circuits
42
Balance Sequence Criteria
42
Saturation Sequence Criteria
42
Capacity Balancing Principle
43
Capacity Saturation Principle
43
Management of Compressor with Inverter
44
Thermoregulation of Units with Inverter
45
Ventilation
48
Ventilation in Common or Separate
49
Management of Stepped Ventilation
50
Ventilation Management with Speed Adjuster
51
Floating Condensation Control
53
Night Shift System
55
Night Shift System with Floating Condensation Control
56
Fan Stop Prevention Function
57
Ventilation Alarms
58
Alarm Code
58
User-Side Pumps
59
Management of Unit Without Pumps or with One Pump
60
Management of 2 Pumps
61
Management of 3 Pumps
63
Management of the Pumps in Antifreeze Function
64
Pulse Function
65
Pump Alarms
66
User-Side Pump
67
Heat Recovery Pumps
68
Management of One or Two Heat Recovery Pumps
68
Heat Recovery Pump Alarms
68
Liquid Injection Valve
70
Oil Return
71
Oil Return for On-Off Compressors Connected in Parallel
71
Oil Return for Compressors Managed with Inverter
73
Heat Recovery
74
Enabling and Activation of Recovery
74
Recovery Management
75
Recovery Alarms
76
Desuperheater
77
Desuperheater Activation
77
Desuperheater Management
78
Antifreeze Control in Recovery System/Desuperheater
79
Management of the Pumps in Antifreeze Function
80
Pump down
81
Pump down During Switch-Off
81
Pump down Alarms
82
Refrigerant Leak Detector Management
83
Function Management
83
Password-Protected Counter Reset
84
Refrigerant Leak Detection Management
85
Stop Due to Refrigerant Leak
85
Refrigerant Leak Warning
85
Refrigerant Leak Alarms
86
Alarm Code
86
Free Cooling
87
Free Cooling with Air/Water Coil
88
Thermoregulation with the Free Cooling Function
90
3-Way Valve Management
92
Stopping of Compressors
93
Free Cooling with Dampers
94
Free Cooling with no Glycol
95
Free Cooling Alarms
97
Defrost
98
Simultaneous or Separate Defrost
99
Check of Conditions for the Defrost Cycle at Fixed Evaporating Temperature
99
Check of Conditions for the Defrost Cycle at Sliding Evaporating Temperature
100
Type of Defrost
101
Air Defrost
101
Preparation for Cycle Reversal
101
Refrigeration Cycle Reversal and Defrost
102
Preparation and New Cycle Reversal
103
Forcing of a Defrost Cycle
103
Defrost Alarms
104
Alarm Code
104
Anti Ice Circuit
105
Anti-Freeze Heaters
106
Heater Set Point and Differential
106
Reference Probe
107
Heater in Condensate Drip Tray
108
Auxiliary Heating
109
Conditions as the Air Temperature Changes
109
Auxiliary Heating with the same Set Point as Operation in Heat Pump Mode
110
Auxiliary Heating with Set Point Linked to Operation in Heat Pump Mode
111
Auxiliary Heating with Independent Set Point
112
ACS" Function
113
General
113
Enable/Disable Buttons and View Pages
115
Changes in Operation
115
ACS" Temperature Regulation
118
Alarm Code
119
Forced Exit from "ACS
120
Time Bands for "ACS" Function
121
Defrost Management
121
Max. Setpoint Compensation in Heating Mode
122
Heater Management
123
Anti Legionella Cycle
124
Vapour/Liquid Injection with Controller EXD-TEVI
126
Display and Keypad
126
Displayed Parameters
127
Managed Errors/Alarms
127
References on the Controller of the Unit
128
Flowzer
129
General
131
VP" Function
131
DT" Function
132
VDE" Function
135
VD" Function
136
VFPP" Function
137
VPS" Function
139
SMART Link
141
Parametrization of the Controller
141
Serial Connection
142
Smartlink
143
Serial Connection
143
Function Activation
143
Determination of Operating Mode (Only for Heat Pump Units)
146
Setpoint Calculation
146
Energy Meter
147
Viewing of Measured Parameters
147
Limitation of Absorbed Current Using "Energy Meter
148
Electronic Expansion Valve
149
Superheating Management
150
Control in High Superheating Conditions
150
Control in Low Superheating Conditions
151
Control in MOP Conditions
151
Control in LOP Conditions
152
Alarms
153
Introduction
153
Automatic/Manual Procedure and Alarm Reset
153
Unit Alarms
154
Flow Switch Alarm
154
Alarm Code
155
Antifreeze Alarms
156
Low Incoming Water Temperature Alarm
158
High Incoming Water Temperature Alarm
158
Low Ambient Temperature Alarm
159
Wrong Phase Sequence Alarm
160
Maximum/Minimum Voltage Alarm
160
Alarms for Expansion Modules Not Connected
161
Flowzer VFPP-VPS Alarm
161
Energy Meter Alarm
161
RTC" Clock Alarm
162
Internal Memory Alarm
162
Function Alarms
163
Pump Alarms
163
Ventilation Alarms
165
Recovery Alarms
166
Pump down Alarms
166
Refrigerant Leak Alarms
167
Alarms Concerning Refrigerant Leak Detector Sensor Maintenance
167
Free Cooling Alarms
168
Defrost Alarms
169
Fast Restart Alarms
170
ACS" Alarms
171
Alarms Relating to 2-Zone Function (GIT Option)
173
Tank Thermoregulation Alarms (TSS Option)
173
Auxiliary Heating Alarm
173
Circuit Alarms
174
High-Pressure Alarms
174
Parameter Value
174
High Discharge Gas Temperature Alarm
175
Alarm for Low Difference between High and Low Pressure
176
Probe Low Pressure Alarm
177
Forcing of Capacity Reduction from Low Pressure Probe
178
Forcing of Capacity Reduction from High Pressure Probe
179
Low Superheating Alarm
180
Expansion Module XEV20D Not Connected Alarm
180
Compressor Alarms
181
Compressor Overload Protection Alarm
181
Compressor Maintenance Alarm
181
Inverter Blocked Alarm
182
Alarm for Compressor Operation Outside Envelope
182
Inverter Offline Alarm
183
Probe Error Alarms
184
Temperature Probes
184
Pressure Probes
188
System Alarms
191
Alarms in Multilogic and Multifree Systems
191
Alarms in Systems with Smart Link+ Function
192
Configuration Alarms
193
Faq
194
Frequently Asked Questions
194
Switching the Unit on and off
194
Switch the Unit on and off from the Keypad
194
Switch the Unit on and off from External OK Signal
194
Switch the Unit on and off from the BMS
194
Changes in Operation
194
Change of Operating Mode from Cooling to Heating from the Keypad
194
Change of Operating Mode from Heating to Cooling and Vice Versa from External OK Signal
194
Change of Operating Mode from Heating to Cooling and Vice Versa from the BMS
195
Changing the Setpoint
195
Change of the Set Point in Cooling Operating Mode from the Keypad
195
Change of Set Point in Heating Operating Mode from the Keypad
195
Change of Set Point in Heating Operating Mode from the BMS
195
Change of the Second Set Point in Cooling Operating Mode from the Keypad
195
Change of the Second Set Point in Heating Operating Mode from the Keypad
195
Change of the Set Point from External OK Signal
195
Time Band Setup Procedure
196
Managing Recovery
197
Activate and Deactivate Recovery from the Keypad
197
Activate and Deactivate Recovery from External OK Signal
197
Change of the Recovery Set Point from the Keypad
197
ACS" Management
198
Switch the "ACS" on and off Using the Keypad
198
Switch the Air Conditioning System on and off Using the Keypad
198
Switch the "ACS" on and off by Means of an External OK Signal
198
Switch the Air Conditioning System on and off by Means of an External OK Signal
198
Editing "ACS" Setpoint
198
Management from BMS
199
RS485 Serial Connection
199
RS485 Serial Line
199
Enable ON/OFF from the BMS
199
Enable the Change of Operating Mode from the BMS
200
Enable the Change of Set Point from the BMS
200
Enable the Change of Operating Mode from I/O
200
Change of the Settings of the "BMS" Serial Communication
200
Resetting of Partial Counters
201
Resetting the Compressor Hours of Operation and Starts
201
Resetting the Number of Starts of the Compressors
201
Resetting of the Number of Hours of Operation of the Pumps
202
Controller Functions
203
Updating the Time and Date of the Controller
203
Changing the IP Addresses
203
Recovery of the "Service" Password
203
Replacements
204
Replacing the Electronic Expansion Valve Driver
204
WEB Pages
205
Access to Controller WEB Pages
205
Where to Find the Controller "MAC Address
205
Swegon Inside
206
The Unit Can be Connected to Swegon INSIDE
206
How to Access the Swegon INSIDE Screens in the Unit
206
How to Enable/Disable Swegon INSIDE
206
How to View the Certificate Expiry Date
207
Validity of ID Certificate for Connection to Swegon INSIDE
207
What to Do if the ID Certificate Has Expired or Is Missing
208
How to Gain Access to the Swegon INSIDE Portal
209
Information Displayed in the Swegon INSIDE Portal
210

Swegon BlueBox Zeta Rev Series Installation, Use And Maintenance Manual (88 pages)

Brand: Swegon | Category: Chiller | Size: 3 MB

Table of Contents
3
1 Introduction

6
- Conformity
  6
- Description
  6
  - Symbols
    6
  - Labels
    7
2 Safety

8
3 Receiving the Product and Storage

21
- Reception
  21
- Transport
  21
- Handling
  22
- Storage
  24
4 Ecodesign Conformity

25
- Documentation Supplied with the Product
  25
- Conformity of the Application
  27
5 Product Description

28
- Intended Use
  28
- Unintended Use
  28
- Control and Safety Devices
  29
- Principles of Operation
  29
- Structure
  29
- Specifications
  29
- Control Panels
  30
  - Parametric Control
    30
  - Programmable Control
    32
- Wiring Diagram
  32
6 Installation

33
7 Commissioning

48
- Preliminary Operations
  48
- First Starting
  52
  - Hydraulic Tests
    52
  - Start
    52
  - Functional Tests
    53
- System Testing
  54
  - Flowzer VP
    54
  - Flowzer DT
    58
  - Flowzer VDE
    62
  - Flowzer VD
    63
  - Flowzer VFPP
    65
  - Flowzer VPS
    68
- Calibration of Safety Components
  71
- Checks During Operation
  72
- Alarms and Malfunctions
  73
  - General Troubleshooting
    73
- Temporary Stop
  75
- Stop for Long Periods of Time
  75
8 Maintenance

76
- Adjustments
  76
- External Cleaning
  77
- Internal Cleaning
  80
  - Cleaning the Unit
    80
  - Cleaning the Plate Heat Exchangers
    81
- Periodic Checks
  82
- Unscheduled Maintenance
  83
  - Special Work
    83
9 Decommissioning

84

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Swegon BlueBox Zeta Rev Series Installation, Use And Maintenance Manual (88 pages)

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9 Decommissioning

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