Svedala-Demag DF 135 C Paver Finisher Manuals

Manuals and User Guides for Svedala-Demag DF 135 C Paver Finisher. We have 2 Svedala-Demag DF 135 C Paver Finisher manuals available for free PDF download: Operating Instructions Manual

Svedala-Demag DF 135 C Operating Instructions Manual (178 pages)

Road Finisher

Brand: Svedala-Demag | Category: Construction Equipment | Size: 3 MB

Table of Contents
5
A Use for the Intended Purpose
11
B Vehicle Description
13
Description of Application
13
Assembly and Functional Description
14
Vehicle
15
Design
15
Additional Equipment
15
Safety Devices
18
Emergency Button
18
Steering
18
Ignition Lock/Lighting Equipment
18
Horn
19
Power Switch
19
Trough Safety Lock
19
Screed Safety Lock
19
Other Safety Devices
20
Technical Data Standard Type
21
Performance Data
21
Final Drive/Track Group
21
Engine
21
Hydraulic System
22
Hopper (Trough)
22
Weights (All Values in T)
22
Material Feed
23
Material Distribution
23
Screed Lift
23
Electrical Equipment
23
Dimensions (All Dimensions in MM)
24
Standards
25
Continuous Sound Pressure Level
25
Operating Conditions During Measurements
25
Measuring Point Arrangement
25
Whole Body Vibrations
26
Hand-Arm Vibrations
26
Electromagnetic Compatibility (EMC)
26
Identification Points for Signs
27
Serial Plate Finisher (1)
29
Serial Plate Liquefied Petroleum Gas System (2)
30
C Transportation
31
Safety Regulations for Transportation
31
Transportation on Low-Bed Trailers
32
Preparations
32
Driving Onto the Low-Bed Trailer
33
After Transportation
33
Transportation on Public Roads
34
Preparations
34
Driving on Public Roads
35
Loading by Crane
36
Towing
37
Description of Disconnect Mechanism
37
Disengaging Procedure
37
Removing Lateral Flaps with Screed Raised
38
Safely Parking the Vehicle
39
D Operation
41
Safety Regulations
41
Operating Elements
42
Operating Panel
42
Operating the Input and Display Terminal
64
Display Keyboard
64
Working in the Menu
65
Diagnosing and Detecting Malfunction
74
Engine Error Messages
83
Coolant Level too Low" Error Message
84
Remote Control
85
Emergency Program for TDM-Failure
88
Special Functions
90
Reversible Conveyor
90
Operating Elements on the Paver Finisher
91
Batteries (71)
91
Battery Main Switch (72)
91
Transport Safeguards for the Hopper (73)
92
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
92
Seat Lock (Behind the Driver's Seat) (75)
93
Separator Fluid Spraying System (80) (O)
94
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (87)
94
Conveyor Limit Switches (88) (Left and Right)
95
Ultrasonic Auger Limit Switches (90) (Left and Right)
96
Sockets for the Remote Control (Left and Right) (91)
96
Sockets for Working Lights (Left and Right) (92)
96
Pressure Control Valve for Screed Charging/Relieving (93) (O)
97
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
97
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
97
Operation
98
Preparing for Operation
98
Required Devices and Aids
98
Before Starting Work (in the Morning or When Starting Paving)
98
Checklist for the Machine Operator
99
Starting the Paver Finisher
101
Before Starting the Paver Finisher
101
Normal" Starting
101
External Starting (Starting Aid)
102
After Starting
103
Indicator Lamps
104
Coolant Check (43)
104
Oil Pressure Indicator Lamp for the Diesel Engine (45)
104
Oil Pressure Indicator Lamp for the Traction Drive (44)
104
Battery Charge Indicator (47)
105
Operation During Transportation
106
Lifting and Securing the Screed
106
Driving and Stopping the Finisher
107
Switching off and Securing the Finisher
107
Preparations for Paving
108
Separating Agent
108
Screed Heater
108
Direction Marks
108
Loading/Distributing Material
109
Starting for Paving
110
Checks During Paving
112
Paver Function
112
Quality of the Layer
112
Paving with Screed Stop and Screed Charging/Relieving
113
General
113
Screed Charging/Relieving
113
Screed Stop
114
Screed Stop with Pretensioning
114
Adjusting the Pressure (O)
115
For Screed Stop with Pretensioning
115
For Screed Charging/Relieving
115
Interrupting/Terminating Operation
116
During Breaks
116
During Extended Interruptions
116
When Work Is Finished
117
Malfunctions
119
Error Codes for Engine
119
Problems During Paving
124
Malfunctions on the Paver Finisher or Screed
126
Emergency Device/Steering, Drive System
129
E Setting-Up and Field Replacement
133
Special Safety Information
133
Distribution Spreader
134
Height Adjustment
134
For Mechanical Adjustment with Ratchet
134
For Hydraulic Adjustment (Optional)
135
Spreader Enlargement
135
Mounting Extensions
136
Screed
138
Electrical Connections
138
Connect Remotes
138
Connect Grade Transmitter
138
Connect Spreader Limit Switch
138
Connect Floodlight
138
F Maintenance
139
Safety Information on Maintenance
139
Maintenance Intervals
140
Overview of Assembliesn
140
First Maintenance (100 Operating Hours)
142
Daily (or Every 10 Operating Hours)
143
Weekly or Every 50 Operating Hours
144
14 Daily or Every 100 Operating Hours
145
Monthly or Every 250 Operating Hours
146
Every 3 Months or Every 500 Operating Hours
147
Annually or Every 1000 Operating Hours
148
Every 2 Years or Every 2000 Operating Hours
149
If Necessary
150
Inspection and Lubrication Points
151
Pump Distributor Gear (1.1)
151
Lubricating Oil - Engine (1.2)
152
Oil Level Check
152
Oil Change
152
Engine - Oil Filter (1.3)
153
Air Cleaner (1.4)
154
Cooling System Engine and Hydraulics (1.5)
155
Water Cooler
155
Hydraulic Cooler
155
Engine - Fuel Filter (1.6)
156
Draining Upstream Filter - Water
156
Replacing Upstream Filter - Filter Cartridge
156
Main Filter - Replacing Filter Cartridge
157
Venting Fuel System
157
V-Belt and Notched V-Belt (1.7)
158
Engine Mounting (1.8)
158
Hoses and Screw Connections (1.9)
158
Fuel Tank (1.10)
159
Hydraulic Oil Tank (2.1)
160
Changing Main Filter/Return Filter (2.2)
160
Oil Cooler (2.3)
160
High Pressure Filter (2.4)
161
Hydraulic Cylinder (2.5)
161
Track Group (3.1)
162
Conveyor Drive Transmission (3.2)
163
Idler Wheel (3.3)
163
Conveyor Chain (4.1)
164
Center Conveyor Bearing (4.2)
164
Conveyor Drive Transmission (4.3)
165
Auger Planetary Gear (4.4)
166
Conveyor Auger Drive Chains (4.5)
167
Auger Box (4.6)
168
Outer Auger Bearing (4.7)
169
Visual Inspections (5.1)
169
Crossbeam Guide (5.2)
169
Nuts and Bolts (5.3)
170
Tightening Torques
170
Moving Parts (5.4)
170
Hydraulic Screw Connections (5.5)
170
Battery (6.1)
171
Fuels and Lubricants
172
Hydraulic Oils
173
Capacities
174
Electric Fuses
175
Main Fuses (Next to the Batteries)
175
Fuses in Main Terminal Box (Next to Fuel Tank)
175
Fuses on Control Panel
176

Svedala-Demag DF 135 C Operating Instructions Manual (152 pages)

Paver Finisher

Brand: Svedala-Demag | Category: Construction Equipment | Size: 3 MB

Table of Contents
5
A Correct Use and Application

11
B Vehicle Description

13
- Description of Application
  13
- Assembly and Functional Description
  14
- Vehicle
  15
  - Design
    15
  - Additional Equipment
    15
- Safety Devices
  18
- Emergency Button
  18
- Steering
  18
- Ignition Lock/Lighting Equipment
  18
- Flasher
  18
- Horn
  19
- Power Switch
  19
- Trough Safety Lock
  19
- Screed Safety Lock
  19
- Other Safety Devices
  20
- Technical Data Standard Type
  21
- Performance Data
  21
- Final Drive/Track Group
  21
- Engine
  21
- Hydraulic System
  22
- Hopper (Trough)
  22
- Weights (All Values in T)
  22
- Material Feed
  23
- Material Distribution
  23
- Screed Lift
  23
- Electrical Equipment
  23
- Standards
  25
- Continuous Sound Pressure Level
  25
- Operating Conditions During Measurements
  25
- Measuring Point Arrangement
  25
- Whole Body Vibrations
  26
- Hand-Arm Vibrations
  26
- Electromagnetic Compatibility (EMC)
  26
- Identification Points for Signs
  27
- Serial Plate Finisher (1)
  29
- Serial Plate Liquefied Petroleum Gas System (2)
  30
C Transport

31
- Safety Regulations for Transportation
  31
- Transportation on Low-Bed Trailers
  32
- Preparations
  32
- Driving Onto the Low-Bed Trailer
  33
- After Transportation
  33
- Transportation on Public Roads
  34
- Preparations
  34
- Driving on Public Roads
  35
- Loading by Crane
  36
- Towing
  37
- Removing Lateral Flaps with Screed Raised
  37
- Safely Parking the Vehicle
  38
D Operation

39
E Setting-Up and Field Replacement

105
- Special Safety Information
  105
- Distribution Spreader
  106
- Height Adjustment
  106
- For Mechanical Adjustment with Ratchet
  106
- For Hydraulic Adjustment (Optional)
  107
- Spreader Enlargement
  107
- Mounting Extensions
  108
- Screed
  110
- Electrical Connections
  110
- Connect Remotes
  110
- Connect Grade Transmitter
  110
- Connect Spreader Limit Switch
  110
- Connect Floodlight
  110
F Maintenance

111
- Safety Information on Maintenance
  111
- Maintenance Intervals
  112
- Overview of Assemblies
  112
- First Maintenance (100 Operating Hours)
  115
- Daily (or Every 10 Operating Hours)
  116
- Weekly or Every 50 Operating Hours
  117
- 14 Daily or Every 100 Operating Hours
  118
- Monthly or Every 250 Operating Hours
  119
- Every 3 Months or Every 500 Operating Hours
  120
- Annually or Every 1000 Operating Hours
  121
- Every 2 Years or Every 2000 Operating Hours
  122
- If Necessary
  123
- Inspection and Lubrication Points
  124
  - Pump Distributor Gear (1.1)
    124
  - Lubricating Oil - Engine (1.2)
    125
  - Oil Level Check
    125
  - Oil Change
    125
  - Engine - Oil Filter (1.3)
    126
  - Air Cleaner (1.4)
    127
  - Cooling System Engine and Hydraulics (1.5)
    128
  - Water Cooler
    128
  - Hydraulic Cooler
    128
  - Engine - Fuel Filter (1.6)
    129
  - Draining Upstream Filter - Water
    129
  - Replacing Upstream Filter - Filter Cartridge
    129
  - Main Filter - Replacing Filter Cartridge
    130
  - Venting Fuel System
    130
  - V-Belt and Notched V-Belt (1.7)
    131
  - Engine Mounting (1.8)
    131
  - Hoses and Hose Connections (1.9)
    131
  - Fuel Tank (1.10)
    132
  - Hydraulic Oil Tank (2.1)
    133
  - Changing Main Filter/Return Filter (2.2)
    133
  - Oil Cooler (2.3)
    133
  - High Pressure Filter (2.4)
    134
  - Hydraulic Cylinder (2.5)
    134
  - Drive Chains (3.1)
    135
  - Tensioning of Chain (1)
    135
  - Manual Transmission (3.2)
    136
  - Brake Fluid Tank (3.3)
    136
  - Brake System (3.4)
    136
  - Wheels (3.5)
    137
  - Steering Axle (3.6)
    137
  - Floating Axle (3.7)
    137
  - Steering Lever (3.8)
    137
  - Steering System Hoses (3.9)
    137
  - Conveyor Chain (4.1)
    138
  - Center Conveyor Bearing (4.2)
    138
  - Conveyor Drive Transmission (4.3)
    139
  - Auger Planetary Gear (4.4)
    140
  - Conveyor Auger Drive Chains (4.5)
    141
  - Auger Box (4.6)
    142
  - Outer Auger Bearing (4.7)
    143
  - Visual Inspections (5.1)
    143
  - Crossbeam Guide (5.2)
    143
  - Nuts and Bolts (5.3)
    144
  - Tightening Torques
    144
  - Moving Parts (5.4)
    144
  - Hydraulic Screw Connections (5.5)
    144
  - Battery (6.1)
    145
- Fuels and Lubricants
  146
- Hydraulic Oils
  147
- Capacities
  148
- Tyre Inflation Pressure
  148
- Electric Fuses
  149
- Main Fuses (Next to the Batteries)
  149
- Fuses in Main Terminal Box (Next to Fuel Tank)
  149
- Fuses on Control Panel
  150

Svedala-Demag Categories

Construction Equipment

More Svedala-Demag Manuals

Svedala-Demag DF 135 C Paver Finisher Manuals

Svedala-Demag DF 135 C Operating Instructions Manual (178 pages)

Table of Contents

Svedala-Demag DF 135 C Operating Instructions Manual (152 pages)

Table of Contents

A Correct Use and Application

B Vehicle Description

C Transport

D Operation

E Setting-Up and Field Replacement

F Maintenance

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