Super Products Camel 1200 (Dump Body) Manuals

Manuals and User Guides for Super Products Camel 1200 (Dump Body). We have 1 Super Products Camel 1200 (Dump Body) manual available for free PDF download: Operator's Manual

Super Products Camel 1200 (Dump Body) Operator's Manual (158 pages)

Brand: Super Products | Category: Trucks | Size: 9 MB

Table of Contents
5
Chapter 1

11
Job Site Safety and Hazard Warnings - Continued

25
Vacuum Equipment Operation Safety and Hazard Warnings

26
- Emergency Stop Button Function
  26
Vacuum Equipment Operation Safety and Hazard Warnings - Continued

27
- Vacuum Operation Safety
  27
Vacuum Equipment Operation Safety and Hazard Warnings - Continued

28
- Pre-Start Checklist
  28
- Vacuum Operation
  28
Vacuum Relief Valve Safety

29
- Vacuum Relief Valves
  29
- Operating the T-Type Vacuum Relief Valve
  29
Vacuum Relief Valve Safety - Continued

30
- Testing the T-Type Vacuum Relief Valve
  30
Vacuum Relief Valve Safety - Continued

31
- Operating the Remote-Operated Vacuum Relief Valve
  31
Vacuum Relief Valve Safety - Continued

32
- Testing the Remote-Operated Vacuum Relief Valve
  32
High-Pressure Water Safety and Hazard Warnings - Continued

34
- High Water Pressure
  34
Dust Hazard and Explosion Prevention Safety

35
Hydrocarbon Waste Recovery

36
Controlling Lower Explosive Level (LEL)

36
High-Temperature Prevention

37
Static Charge Dissipation

38
Spark and Fire Prevention Safety

39
Debris Body Dumping Safety and Hazard Warnings

40
Sewer Gas Safety and Hazard Warnings

41
Confined Space Hazard

41
Trenching Hazards

42
De-Energize and Lockout Procedures

43
Hazards with Equipment Maintenance

44
Decal Location

45
Debris Body Tailgate Props

60
- Unlocking the Tailgate Props and Raising the Debris Body Tailgate
  60
- Lowering the Debris Body Tailgate and Storing the Props
  60
Preparation before Traveling to Worksite

61
Chapter 2

63
- Introduction
  
  63
- Principles of Operation
  
  63
  - Definitions
    63
- Vacuum System
  
  65
  - Pure Vacuum
    65
  - Air Conveyance
    65
  - Blower Temperature Sensor (Option)
    66
- Vacuum Vent Door
  
  67
- Auxiliary Hydraulic Pump Operation
  
  72
Chapter 3

73
- Power Distribution Panel
  
  73
- Control System Overview
  
  75
- Cab Control Panel
  
  75
- Cab Control Panel Functions
  
  76
- Front Control Panel and Functions
  
  77
- Front Control Panel Display Screen Menu Operation
  
  79
  - HMI Home Screen Display
    79
  - Hose Reel Speed
    79
  - Water Level
    79
  - Fuel Level
    79
  - Footage Store
    79
  - Footage Recall
    79
  - Pump Low
    79
  - Menu
    79
  - Fuel Consumption
    79
  - Hose Reel Counter
    80
  - Water Pressure
    80
  - Payout Counter
    80
  - Engine Speed
    80
  - Adjust Valve Settings and Operation
    81
  - Hose Reel Memory Store and Storage Recall
    82
  - Zero the Payout Counter
    82
  - Reset/Calibrate the Hose Reel Counter
    83
  - Menu Navigation and Functionality
    83
  - Panel Lighting
    84
  - Hose Reel Tilt
    84
  - Front Control Panel Joystick Functions
    85
  - Hose Reel Function
    85
  - Boom Functions
    85
- Curbside Control Panel
  
  85
- Pendant Functions - Wired and Wireless
  
  87
  - Wired Pendant (Option)
    87
  - Pendant Jacks
    88
  - Wireless Pendant (Option)
    88
  - Vacuum Speed Control from Remotes
    88
  - Emergency Stop Switch
    88
Chapter 4

89
- Setting the Truck at the Job Site
  
  89
- Engaging Work and Vac Modes at the Job Site
  
  89
- Purge/Prime
  
  91
- Water Pump Operation - Jetting
  
  92
  - Starting Sewer Cleaning - Typical Sequence
    92
- Vacuum and Boom Operation
  
  95
- Dumping Payload
  
  96
  - Raise the Debris Body
    96
  - Separator Air System
    97
  - Camel Drain Valves (Option)
    97
- Return to Road Mode
  
  96
- Debris Level Sensor (Option)
  
  98
- Rear Axle Overweight (Option)
  
  98
- Winterization
  
  98
- Water Lance Operation
  
  102
- Lance/Cleaning Gun Precautions
  
  103
- Hydro Excavation Kit (Option)
  
  104
  - Hydro Excavation Kit Components
    104
  - Hydro Excavation Kit Operation
    104
- Body Interconnect (Option)
  
  105
Chapter 5

107
- Camel Recycling System Summary
  
  107
- Diagnostic and System Status Features
  
  107
- Typical Recycling Operation
  
  108
- The Six-Stage Separation and Filtration Process
  
  109
  - Separation
    109
  - Filtration
    109
- Operating the Water Recycling System
  
  110
  - Engaging the Recycling System
    110
- Filter Maintenance
  
  112
  - Y-Strainer Cleaning
    112
  - Tank Filter Clean and Fresh Flush
    114
  - End of Day Procedure
    116
Chapter 6

119
- General Information
  
  119
- Preventive Maintenance Instructions
  
  119
- DEF Maintenance
  
  120
  - Exhaust Aftertreatment Regeneration Information
    120
- Maintenance Schedule
  
  122
- Maintenance Items
  
  124
  - Boom
    124
  - Debris Body
    124
  - Electrical System
    124
  - Hydraulic System
    125
  - Body Components
    125
  - Water System
    127
  - Air Purge
    127
  - Cabinet & Toolbox Doors
    127
- Ejector Plate Slide Pad Adjustment/Replacement
  
  128
- Ejector Plate Wiper Inspection and Adjustment
  
  131
Chapter 7

133
Troubleshooting Overview

133
- The Basic Troubleshooting Process
  133
- Mechanical Troubleshooting
  134
- Electrical Troubleshooting
  141

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Super Products Camel 1200 (Dump Body) Manuals

Super Products Camel 1200 (Dump Body) Operator's Manual (158 pages)

Table of Contents

Chapter 1

General Safety Instructions and Practices

Visual Attention Safety

Personal Protection Equipment (Ppe)

When Using Pressurized Air or Water

General Hazards and Prevention Safety

General Hazards and Prevention Safety - Continued

Crushing Hazards and Prevention Safety

Trip and Fall Prevention Safety

High-Pressure Fluid Leak Hazards

Power Lines/Static Electrical Hazard Warnings

Chemical and Biological Hazard Safety

Transport Safety and Hazards Warnings

Transport Safety and Hazards Warnings - Continued

Job Site Safety and Hazard Warnings

Job Site Safety and Hazard Warnings - Continued

Vacuum Equipment Operation Safety and Hazard Warnings

Vacuum Equipment Operation Safety and Hazard Warnings - Continued

Vacuum Equipment Operation Safety and Hazard Warnings - Continued

Vacuum Relief Valve Safety

Vacuum Relief Valve Safety - Continued

Vacuum Relief Valve Safety - Continued

Vacuum Relief Valve Safety - Continued

High-Pressure Water Safety and Hazard Warnings - Continued

Dust Hazard and Explosion Prevention Safety

Hydrocarbon Waste Recovery

Controlling Lower Explosive Level (LEL)

High-Temperature Prevention

Static Charge Dissipation

Spark and Fire Prevention Safety

Debris Body Dumping Safety and Hazard Warnings

Sewer Gas Safety and Hazard Warnings

Confined Space Hazard

Trenching Hazards

De-Energize and Lockout Procedures

Hazards with Equipment Maintenance

Decal Location

Debris Body Tailgate Props

Preparation before Traveling to Worksite

Chapter 2

Introduction

Principles of Operation

Vacuum System

Vacuum Vent Door

Auxiliary Hydraulic Pump Operation

Chapter 3

Power Distribution Panel

Control System Overview

Cab Control Panel

Cab Control Panel Functions

Front Control Panel and Functions

Front Control Panel Display Screen Menu Operation

Curbside Control Panel

Pendant Functions - Wired and Wireless

Chapter 4

Setting the Truck at the Job Site

Engaging Work and Vac Modes at the Job Site

Purge/Prime

Water Pump Operation - Jetting

Vacuum and Boom Operation

Dumping Payload

Return to Road Mode

Debris Level Sensor (Option)

Rear Axle Overweight (Option)

Winterization

Water Lance Operation

Lance/Cleaning Gun Precautions

Hydro Excavation Kit (Option)

Body Interconnect (Option)

Chapter 5

Camel Recycling System Summary

Diagnostic and System Status Features

Typical Recycling Operation

The Six-Stage Separation and Filtration Process

Operating the Water Recycling System

Filter Maintenance

Chapter 6