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ShopTek ST75
Sullair ShopTek ST75 Manuals
Manuals and User Guides for Sullair ShopTek ST75. We have
1
Sullair ShopTek ST75 manual available for free PDF download: Operation & Maintenance Manual
Sullair ShopTek ST75 Operation & Maintenance Manual (78 pages)
Brand:
Sullair
| Category:
Air Compressor
| Size: 2.76 MB
Table of Contents
Table of Contents
3
Section 1: Safety
7
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
8
Hot Surfaces, Sharp Edges and Sharp Corners
9
Toxic and Irritating Substances
9
Electrical Shock
9
Lifting
10
Entrapment
10
Implementation of Lockout/Tagout
11
Safety Warnings
12
Safety Decals
13
Section 2: Description
15
The Air Compression Cycle
15
Air Inlet System
17
General Operation of the Air Inlet System
17
Air Filter
17
Air Filter Element
17
Inlet Valve
17
Inlet Modulation
17
Discharge System
17
General Operation of the Discharge System
17
Minimum Pressure Valve
18
Automatic Blowdown Valve
18
Pressure Relief Valve
18
Aftercooler
18
Moisture Separator
18
Lubrication System
18
General Description of the Lubrication System
18
Lubricating Fluid
18
Fluid Filter
19
Fluid Filter Element
19
Purge Oil Return Line
19
Table of Contents Shoptek™ ST45, ST55, ST75 (U.S.A. & Mexico) Operation & Maintenance Manual
19
Cooling System
19
General Description of the Cooling System
19
Ambient Temperature
19
High Ambient Temperature and Overheating
19
Fluid/Air Separation System
19
General Description of the Fluid/Air Separation System
19
Fluid/Air Separator Tank
20
Fluid Filler Port and Sight Glass
20
Separator Tank Condensation-Low Operating Temperature
20
Fluid/Air Separator Element
20
Microprocessor Control System
20
Section 3: Specifications
21
Machine Specifications
21
Lubricant Specifications
21
Piping and Instrumentation
22
Section 4: Installation
25
Compressor Pre-Installation
25
Guidelines for Lifting and Moving the Compressor
25
Guidelines for Moving the Compressor with a Forklift
25
Guidelines for Moving the Compressor with a Crane
25
Compressor Installation
25
Physical Installation Requirements
25
Heat Rejection and Ventilation Requirements
26
Poorly Ventilated Areas
26
Additional Considerations for Multiple Compressor Installations
26
Ventilation and Existing High Ambient Temperature
26
Connection to the Air System
26
Mechanical Checks
26
Checking the Motor to Air End Coupling
26
Checking the Air End
26
Checking the Air End of a New Machine
27
Checking the Compressor Fluid Level
27
Checking the Isolation Gate Valve
27
Electrical Checks
27
Power Supply Requirements
27
Checking the Motor Rotation Direction
27
Section 5: Operation
29
Compressor Protection Features
29
Stop Run-On Timer
29
Emergency Stop
29
Starting the Compressor for the First Time
29
Shoptek™ ST45, ST55, ST75 (U.S.A. & Mexico) Operation & Maintenance Manualtable of Contents
30
Starting the Compressor
30
Shutting down the Compressor
30
Electronic Controller
30
High Temperature Shutdown
30
Motor Overload Protection
30
Phase Failure/Reversal
31
Run-On Timer
31
Section 6: Maintenance
33
General
33
Daily Maintenance
33
Before Starting the Compressor
33
After Starting the Compressor
33
Recommended Maintenance Schedule
33
Service at 50 Operating Hours
33
Service Every 1000 Operating Hours
34
Service Every 2000 Operating Hours
34
Service Every 2000 Operating Hours (or Six Months)
34
Service Every 4000 Operating Hours (or Semi-Annually)
34
Service Every 10,000 Hours
34
Compressor Fluid Levels
34
Compressor Maintenance
35
Adding Compressor Fluid
35
Changing Compressor Fluid
35
Fluid Filter Maintenance
36
Replacing the Fluid Filter Element
36
Air Filter Maintenance
36
Replacing the Air Filter Element
37
Inspecting the Air Filter Element
37
Purge Oil Return Line Filter Maintenance
37
Fluid/Air Separator Maintenance
37
Replacing the Fluid/Air Separator Element
37
Minimum Pressure Valve Maintenance
38
Solenoid Valve Maintenance
39
Drive Coupling Maintenance
39
Main Motor Operation and Maintenance
39
Main Motor Operation
39
Main Motor Maintenance and Repair
40
Periodic Inspection of the Main Motor
40
Periodic Inspection Checklist
40
Check and Clean the Windings
40
Dry Cloth
40
Brush and Vacuum
41
Compressed Air
41
Solvent
41
Troubleshooting
41
Section 7: Parts List
43
Procedure for Ordering Parts
43
Recommended Spare Parts List
44
Table of Contents Shoptek™ ST45, ST55, ST75 (U.S.A. & Mexico) Operation & Maintenance Manual
46
Motor and Air End System
46
Air Inlet System
50
Fluid Piping System
52
Cooling Fan System
54
Fluid/Air Separation System
56
Air Discharge System
60
Control System
62
Starter Assembly
66
Enclosure
70
Decal Locations
72
Appendix A: Nominal Sizes
75
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