Sullair ShopTek ST3008 Manuals

Manuals and User Guides for Sullair ShopTek ST3008. We have 1 Sullair ShopTek ST3008 manual available for free PDF download: Operation & Maintenance Manual

Sullair ShopTek ST3008 Operation & Maintenance Manual (80 pages)

Brand: Sullair | Category: Air Compressor | Size: 2 MB

Air Care Seminar Training
2
Table of Contents
3
Section 1: Safety
7
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
8
Hot Surfaces, Sharp Edges and Sharp Corners
9
Toxic and Irritating Substances
9
Electrical Shock
10
Lifting
10
Entrapment
11
Implementation of Lockout/Tagout
11
Safety Warnings
12
Section 2: Description
15
The Air Compression Cycle
15
Air Inlet System
18
General Operation of the Air Inlet System
18
Air Filter
18
Warranty Notice
18
Inlet Valve
18
Discharge System
18
General Operation of the Discharge System
18
Minimum Pressure Valve
19
Automatic Blowdown Valve
19
Pressure Relief Valve
19
Aftercooler
19
Moisture Separator
19
Lubrication System
19
General Description of the Lubrication System
19
Lubricating Fluid
19
Fluid Filter
20
Purge Oil Return Line
20
Cooling System
20
General Description of the Cooling System
20
Ambient Temperature
20
Fluid/Air Separation System
20
General Description of the Fluid/Air Separation System
20
Fluid/Air Separator Tank
21
Fluid/Air Separator Element
21
Microprocessor Control System
21
Section 3: Specifications
23
Machine Specifications
23
Lubricant Specifications
23
Warranty Information
23
Section 4: Installation & Setup
25
Compressor Pre-Installation
25
Guidelines for Lifting and Moving the Compressor
25
Guidelines for Moving the Compressor with a Forklift
25
Guidelines for Moving the Compressor with a Crane
25
Compressor Installation
25
Physical Installation Requirements
25
Heat Rejection and Ventilation Requirements
26
Connection to the Air System
26
Mechanical Checks
26
Checking the Motor to Air End Coupling
26
Checking the Air End
26
Checking the Compressor Fluid Level
27
Checking the Isolation Gate Valve
27
Electrical Checks
27
Power Supply Requirements
27
Checking the Motor Rotation Direction
27
Section 5: Operation
29
Compressor Protection Features
29
Stop Run-On Timer
29
Emergency Stop
29
Starting the Compressor for the First Time
29
Starting the Compressor
30
Shutting down the Compressor
30
Electronic Controller
30
High Temperature Shutdown
30
Motor Overload Protection
30
Phase Failure/Reversal
31
Run-On Timer
31
Section 6: Maintenance
33
General
33
Daily Maintenance
33
Before Starting the Compressor
33
After Starting the Compressor
33
Recommended Maintenance Schedule
34
Service at 50 Operating Hours
34
Service Every 1000 Operating Hours
34
Service Every 2000 Operating Hours
34
Service Every 4000 Operating Hours (or Semi-Annually)
34
Service Every 8000 Hours (or Yearly)
34
Compressor Fluid Levels
35
Compressor Maintenance
35
Adding Compressor Fluid
35
Changing Compressor Fluid
35
Fluid Filter Maintenance
36
Air Filter Maintenance
36
Purge Oil Return Line Filter Maintenance
37
Fluid/Air Separator Maintenance
37
Minimum Pressure Valve Maintenance
39
Blowdown Valve Maintenance
39
Solenoid Valve Maintenance
39
Pressure Regulator Maintenance
39
Drive Coupling Maintenance
40
Main Motor Operation and Maintenance
40
Main Motor Operation
41
Main Motor Maintenance and Repair
41
Periodic Inspection of the Main Motor
41
Check and Clean the Windings
42
Troubleshooting
42
Section 7: Parts List
45
Procedure for Ordering Parts
45
Recommended Spare Parts List
46
Motor and Air End System (ST3008)
48
Motor and Air End System (ST3708)
50
Air Inlet System (ST3008)
52
Air Inlet System (ST3708)
54
Fluid Piping System
56
Cooling Fan System
58
Fluid/Air Separation System
60
Air Discharge System
62
Control System
64
Starter Assembly-460V
68
Enclosure
70
Decal Locations
72
Appendix A: System Diagrams
75
ST30 & ST37 Identification
75
ST30 & ST37 Piping and Instrumentation
76
Appendix B: Metric & Imperial Nominal Sizes
78

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Sullair ShopTek ST3008 Operation & Maintenance Manual (80 pages)

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