Sullair 2200 Manuals

Manuals and User Guides for Sullair 2200. We have 2 Sullair 2200 manuals available for free PDF download: User Manual

Sullair 2200 User Manual (238 pages)

INDUSTRIAL AIR COMPRESSOR 18, 22 & 30KW/25 & 30 & 40HP

Brand: Sullair | Category: Air Compressor | Size: 11.13 MB

Table of Contents
3
Safety Information
5
Pressure Release
5
Fire and Explosion
6
Warnings on Moving Parts
6
Hot Surfaces, Sharp Edges and Sharp Corners
7
Toxic and Irritating Substances
7
Electrical Shock
8
Lifting
8
Description
11
Product View and Parts Identification
12
Functional Description
12
Cooling and Lubrication System Description
13
Compression Discharge System, Functional Description
15
Control System Functional Description
17
Air Inlet System Functional Description
19
Integral Dryer Option
19
Variable Speed Drive (VSD) Components
19
VSD Control System Functional Description
20
Air Inlet System Diagram
22
Specifications
23
Lubrication Guide
25
Lubrication Change Recommendations and Maintenance
26
Air-Cooled, Identification
28
Air-Cooled Integral Dryer, Identification
32
Piping and Instrumentation, Air-Cooled
36
Piping and Instrumentation, 1800-2200 W/Integral Dryer
38
Wiring Diagrams
40
Installation
49
Mounting of Compressor
49
Ventilation and Cooling
49
Service and Piping
50
Outdoor Installation (Sheltered)
50
Pipe Sizing
51
Use of Auxiliary Receiver Tank
51
Isolation Valve(S)
51
Fluid Containment
51
Fluid Level Check
52
Electrical Preparation
52
Motor Rotation Direction Check
53
Fan Motor Rotation Check
53
WS Controller
55
Controller Keypad
55
LCD Display
56
LED Lights
57
Maintenance
59
Fluid Maintenance
60
Filter Maintenance
60
Air Filter Maintenance
61
Separator Maintenance
61
Air Filter Element Replacement
61
Fluid Return/Sight Glass Maintenance
62
Separator Element Assembly View
62
Troubleshooting
63
Pressure Regulator Adjustment
63
Shaft Coupling Maintenance
63
Control Line Strainer
63
Parts List Manual
69
Recommended Service Parts List
74
Exploded Views and Parts Lists
76
Decal Location Section
146
Decal Group
150
Sequencing and Protocol Manual
165
Supervisor Controller, Supervisor II and WS Controllers
169
Sequenced Compessor Systems
169
Sequencing with Multiple Controllers
171
Sequence Hours with Rotate Hour Enabled
171
Wiring and Piping
172
Machine Preparation Prior to Sequencing
172
System Operation
173
System Setup and Tuning
174
Low Pressure Machine Settings
174
General Sequencing Rules
175
Changing Sequence Parameters
175
Suprevisor Sequence Parameters
175
Sequence Parameters Names
176
System Display - Supervisor Controller
178
System Display - Supervisor II Deluxe
178
System Display - WS Controller
179
Removing a Machine from Sequence for Maintenance
179
Calibration of P2 Pressure Transducers
180
Full Load Feature
181
Sequencing with Variable Speed Drive Compressors
182
Variable Speed Drive Applications
182
Setup for Fixed Speed Machines and a VSD Compressor
182
Mixed System Settings (Target Pressure: 99 Psi)
182
Setup for Multiple VSD Compressors
183
Multiple VSD System Settings
183
Controls Wiring and Adjustment - Supervisor Controller
184
Control Wiring Inputs
184
Operation with Remote Controllers
185
Sequencing Timers for Efficient Operation
187
Recovery Time and Delayed Start Timer
187
Timer Operation Examples
188
Sequencing Timers Summary
190
Controller Communication Protocol
191
Recovery Time and Delayed Start Timer - Overview
191
Advantages of Broadcast Mode
191
RS-485 Serial Channel
192
Time Slicing of the RS-485 Serial Channel
192
Message Format
193
Controller Message Types
193
Data Types
195
Parameter Descriptions
198
WS Controller User Interface Manual
200
Startup Procedures
210
WS Controller Panel Layout
210
Compressor Motor Rotation Direction Check (at Installation)
211
Fan Motor Rotation Check (at Installation)
211
Initial Start-Up after Installation
211
Shutdown Procedure
212
Subsequent Start-Up Procedure
212
Adjustments
214
User Adjustable Control Parameters
215
Controller Display Flow Diagram
216
Remote Unload
217
Touch Pad Button Description
218
Indicator LED Description
218
Display Screen
219
Compressor Status View
219
Compressor Adjustment View - Control Parameters
219
Operating Modes
220
Operating States
220
Normal View Service Reminders
221
Warning Messages
222
Fault Messages
223
Diagnostic Views
224
Diagnostic: Analog Input View
224
Diagnostic: Digital I/O View
224
Diagnostic: Alarm View
225
Troubleshooting Guide
226
Machine Behavior after a Power Interruption
231
Internal Battery
231
WS Controller Faults and Warnigns
231
Variable Speed Drive
234

Sullair 2200 User Manual (71 pages)

18, 22 & 30KW/25 & 30 & 40HP, Industrial

Brand: Sullair | Category: Air Compressor | Size: 3.7 MB

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