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Giga-Vitesse CFS 4402 DO
Strautmann Giga-Vitesse CFS 4402 DO Manuals
Manuals and User Guides for Strautmann Giga-Vitesse CFS 4402 DO. We have
1
Strautmann Giga-Vitesse CFS 4402 DO manual available for free PDF download: Operating Instructions Manual
Strautmann Giga-Vitesse CFS 4402 DO Operating Instructions Manual (327 pages)
Short-cut forage wagon, with beaters
Brand:
Strautmann
| Category:
Farm Equipment
| Size: 19 MB
Table of Contents
Giga-Vitesse CFS
3
Table of Contents
7
1 User Information
14
Purpose of Document
14
Keeping of Operating Instructions
14
Location Details in the Operating Instructions
14
Applied Modes of Specification
14
Applied Terms
15
Activity-Related Safety Instructions and Important Information
16
2 Product Description
17
General Overview of the Machine
18
Chassis
19
Bogie Tandem Chassis
19
Tandem / Tridem Chassis with Hydr. Travelling Height Adjustment
20
Tandem / Tridem Chassis with Hydro-Pneumatic Suspension
20
Drawgear
21
Bottom Linkage
21
Drawbar Suspension for Folding Drawbar
22
Service Brake System
22
Dual-Line Compressed-Air Brake System
23
Dual-Line Compressed-Air Brake System with Mechanical Automatic Load-Sensitive Brake (ALB) Regulator
23
Dual-Line Compressed-Air Brake System with Hydraulic Automatic Load-Sensitive Brake Pressure (ALB) Regulator
25
Hydraulic Service Brake System
27
Braking Axle
28
Steering Axle
28
Passive Steering Axle
28
Detection of Travel Direction with Passive Steering Axle
28
Steering Axle for Electro-Hydraulic Forced Steering Axle System SES
29
Hydraulic System
30
Supply Lines between Tractor and Machine
31
Marking of Hydraulic Supply Lines
32
Electro-Hydraulic Control Block
34
Load-Sensing Hydraulic System
35
Marking of Hydraulic Hose Pipes
36
Pick-Up
36
Cutting Unit
37
Feeder Rotor
37
Access Door and Ladder
38
Transport Floor
39
Front Panel with Incorporated Automatic Charging System
39
Front Panel with Incorporated Automatic Charging System
40
ISOBUS Control of Automatic Charging System
40
Deactivate Automatic Charging System and Stop Transport Floor
41
Machine Without Beaters
41
Machine Equipped with Beaters
41
Tailgate
41
Tailgate on Machines Without Beaters
42
Tailgate on Machines Equipped with Beaters
42
Beaters
43
Silage Additive Pump
43
Switch Silage Additive Pump On/Off with ISOBUS Control
44
Traffic-Related Equipment
45
Type Plate
46
Technical Data
47
General Data
47
Tyre Pressure
50
Required Tractor Equipment
53
Tractor Engine Output and P.t.o. Speed
53
Electrical System
53
Hydraulic System
53
Control Devices
55
Brake System
55
3 Safety Instructions
56
Correct Use
56
Organisational Measures
57
User's Obligation
57
Operator's Obligation
58
Qualification of Staff
58
Product Safety
59
Hazardous Area and Dangerous Spots
59
Risks When Handling the Machine
60
Safety and Protective Devices
60
Structural Alterations
62
Spare and Wearing Parts, Auxiliary Materials
62
Warranty and Liability
63
Basic Safety Instructions
64
Lock Tailgate
65
General Safety and Accident Prevention Instructions
66
Hitch and Unhitch Machine
66
Use of Machine
68
Transport Journeys
70
Hydraulic System
71
Electrical System
72
Propeller Shafts
73
Hitched Machines
74
Brake System
75
Compressed-Air Brake System
75
Axles
75
Tyres
76
Cleaning, Service, Maintenance and Trouble-Shooting
77
Risks Due to Residual Energy
77
Warning and Instruction Signs
78
Warning Signs
78
Instruction Signs
84
Placing of Warning and Instruction Signs
87
Risks Due to Non-Observance of Safety Instructions
88
4 Loading and Unloading of Machine
89
Loading and Unloading by Means of a Tractor
90
Loading and Unloading by Means of a Crane
90
Overseas Dispatch, Unlock Steering Axle
91
5 Commissioning
92
Road Traffic Regulations
94
Road Traffic Regulations in Germany
94
Check Tractor's Compatibility
95
Preconditions for the Operation of Tractors with Rigid-Drawbar Trailers
96
Combination Options of Coupling Devices and Drawgears
96
C Value for Combination to be Coupled
97
Calculate Tractor's Admissible Towing Capacity
98
Secure Tractor and Machine against Accidental Starting and Rolling
99
Parking Brake
100
Release Parking Brake
100
Apply Parking Brake
101
Brake System
101
Lift / Lower Supporting Leg
102
Lift Mechanical Supporting Leg to Transport Position
103
Lower Mechanical Supporting Leg to Support Position
103
Adjust Length of Propeller Shaft to Tractor
104
Adjust Mounting Height of Folding Drawbar
105
Pick-Up
107
Set Operating Height
107
Set Additional Guide Wheels
108
Set Cutting Length
109
Mount Control Set on the Tractor
109
Mount ISOBUS Control Set on the Tractor
109
Hitch Machine
110
Couple Drawgear
111
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
111
Draw Pin (Piton-Fix) and Drawbar Lug (Hitch Ring)
112
Ball-Type Coupling and Shell
112
Connect Hydraulic Hose Pipes
114
Open Hydraulic System
114
Load-Sensing Mode
115
Connect Brake System
115
Connect Dual-Line Service Brake System
116
Connect Hydraulic Brake System
116
Connect Emergency Brake Valve
117
Couple Propeller Shaft
118
Couple Forced Steering Axle
118
Unhitch Machine
121
Uncouple Drawgear
121
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
121
Draw Pin (Piton-Fix) and Drawbar Lug (Hitch Ring)
122
Ball-Type Coupling and Shell
122
Disconnect Hydraulic Hose Pipes
122
Disconnect Brake System
123
Disconnect Dual-Line Service Brake System
123
Disconnect Hydraulic Brake System
123
Disconnect Hydraulic Brake System with Emergency Brake Valve
124
Uncouple Propeller Shaft
125
Manoeuvre Unhitched Machine by Means of a Manoeuvring Vehicle
126
External Operation for Folding Drawbar
127
Mount Extension Sections, Ropes and Superstructure Tarpaulin
127
Superstructure Tarpaulin with Rewinding and Securing Mechanism
130
Unwind Superstructure Tarpaulin
130
Rewind Superstructure Tarpaulin
131
Cover Conveyor Duct
132
6 Operation
133
ISOBUS Control / Field Operator 120
134
Design of ISOBUS Control
134
Display Information in Working Menu
136
Functions of the ISOBUS Control
137
Switch Control Set On/Off
137
Switch Road Travel Mode on
137
Switch Road Travel Mode off
139
Switch Discharge Mode a I on
140
Switch Discharge Mode a II on (Machine Without Beaters)
141
Switch Discharge Mode a II on (Machine Equipped with Beaters)
141
Switch Automatic Charging System On/Off
142
Switch Transport Floor on
143
Double Feed Rate of Transport Floor for Complete Emptying (Transport Floor Level II)
144
Change Feed Rate of Transport Floor During Discharge
144
Reverse Transport Floor
145
Crossover Conveyor Ccw Rotation/Cw Rotation on
145
Stop Crossover Conveyor
146
Switch Cargo Space Lighting On/Off
146
Lift Tailgate (Machine Without Beaters)
147
Lift Tailgate (Machine Equipped with Beaters)
147
Lower Tailgate
148
Lift Folding Drawbar
148
Lower Folding Drawbar
148
Switch Drawbar Suspension on
149
Switch Drawbar Suspension off
149
Retract Cutting Unit
149
Remedy in Case of Cutting Knives Retracted from the Conveyor Duct
150
Remedy in Case of Soiled Cutting Unit
150
Extend Cutting Unit
150
Lock Steering Axle
151
Unlock Steering Axle
152
Lock Steering Axle with SES System
152
Unlock Steering Axle in SES System
153
Lock Forced Steering Axle
154
Lift Pick-Up
154
Lower Pick-Up
154
Switch Silage Additive Pump On/Off
155
Set Machine Parameters
155
Call up SET Menu
156
Set Machine Model
157
Pre-Select Steering Axle Model
158
Pre-Select Filling Degree of Loaded Material in Cargo Space
159
Calibration
159
Calibrate Automatic Charging System
159
Operating Hours Counter, Service Hours Counter and Transported Loads Counter
161
Call up Counter Menu
161
Reset Daily Counters
162
Sensor and Status Overview
162
Call up Status Overview
163
ISOBUS Control / Field Operator 130
163
Design of ISOBUS Control
164
Displays
166
Display Information in Charge Menu
166
Display Information in Road Travel Menu
166
Display Information in Discharge Menu
167
Functions of the ISOBUS Control
167
Switch Control Set On/Off
167
Switch Road Travel Mode on
168
Switch Road Travel Mode off
169
Switch Discharge Mode on
170
Switch Automatic Discharge Mode on (Machine Without Beaters)
171
Switch Automatic Discharge Mode on (Machine Equipped with Beaters)
171
Double Feed Rate of Transport Floor for Complete Emptying (Transport Floor Level II)
173
Change Feed Rate of Transport Floor During Discharge
173
Stop and Restart Transport Floor During Discharge
173
Reverse Transport Floor
174
Switch Automatic Charging System On/Off
174
Change Filling Degree of Loaded Material in Cargo Space
176
Switch Transport Floor on
177
Change Transport Floor Speed
178
Switch Cargo Space Lighting On/Off
178
Switch Silage Additive Pump On/Off
179
Lift Tailgate (Machine Without Beaters)
179
Lift Tailgate (Machine Equipped with Beaters)
180
Lower Tailgate
180
Lift Folding Drawbar
181
Lower Folding Drawbar
181
Retract Cutting Unit
182
Remedy in Case of Cutting Knives Retracted from the Conveyor Duct
182
Remedy in Case of Soiled Cutting Unit
182
Extend Cutting Unit
183
Lock Steering Axle
184
Unlock Steering Axle
185
Lock Steering Axle with SES System
186
Unlock Steering Axle with SES System
187
Lift and Lower Lift Axle (Tridem Chassis)
188
Lift Pick-Up
189
Lower Pick-Up
189
Automatic Wayback
190
Functional Description of Automatic Wayback FO130
190
Actuation of Automatic Wayback
191
Change Intensity of Background Lighting
193
Call up and Edit Set-Up Menu
194
Display Information of Folding Drawbar Sensor
195
Display Information of Machine Set-Up Menu
196
Display Information of Automatic Charging System
197
Display Information of Transported Loads Counter
197
Display Information of Check Menu
199
Machine Settings in Machine Set-Up Menu
200
Calibrate Folding Drawbar Sensor
201
Set Automatic Folding Drawbar System
203
Calibrate Automatic Charging System Sensor
205
Set Automatic Charging System
206
Steering
207
Operation of Steering Computer
207
Access to Steering Computer
207
Operating and Display Elements of the Steering Computer
208
Error Log, Forced Steering Axle System
212
7 Use of Machine
213
Transport Journeys
214
Transport Journeys with Partly Discharged Machine
215
Charge Machine
215
Determine Admissible Loading Capacity
217
Bulk Densities of Different Loaded Materials
217
Charge with ISOBUS Control / Field Operator 120
218
Machines Without Beaters
218
Machines Equipped with Beaters
219
Charge with ISOBUS Control / Field Operator 130
219
Machines Without Beaters
219
Machines Equipped with Beaters
220
Discharge Machine
220
Discharge with ISOBUS Control / Field Operator 120
221
Machine Without Beaters
221
Machine Equipped with Beaters
222
Discharge with ISOBUS Control / Field Operator 130
225
Machine Without Beaters
225
Machine Equipped with Beaters
226
8 Service and Maintenance of Machine
229
Service and Maintenance Plan - Overview
230
Enter Cargo Space
234
Cleaning Work
235
Cleaning by Means of Pressure Washer / Steam Blaster
235
Lubrication Work
236
Lubrication Plan
237
Check / Top up Gear Lubricant Oil
238
Quantities When Filled and Change Intervals
238
Feed Gearing of Transport Floor
238
Main Gearbox
239
Rotor Gear
239
Angular Gear of CFS Unit
240
Angular Gear of Dosing Unit
240
Check/Top up Oil Level
240
Change Gear Lubricant Oil
241
Pick-Up
242
Bleed Friction Clutch of Pick-Up
242
Check/Retighten Tension of Roller Chain for Pick-Up Drive
243
Carry out Maintenance Work on the Cam-Type Cut-Out Clutch
244
Set Beater Circuit
246
Set Circuit for CFS Drum and Pick-Up
247
Cutting Unit
248
External Operation for Cutting Unit
248
Clean Cutting Unit
249
Unhook Cutting Unit Springs
250
Install Cutting Unit Springs
253
Remove and Install Cutting Knives
254
Remove Cutting Knives
255
Install Cutting Knives
257
Grind Cutting Knives
258
Set Distance between Cutting Knives and Rotor
258
Check Distance between Strippers and Rotor
260
Set "Cutting Unit Retracted" Sensor
262
Set Rpm Sensor "Beaters
263
Sensor "Tailgate Closed" (Forage Wagon and Forage Wagon with Dosing Unit)
263
Set Rpm Sensor "Beater Circuit
264
Dg_Bm "Mod_1500444746004_0001"Tailgate Open" Sensor (Only Forage Wagon)
265
Transport Floor
266
Shorten and Tighten Transport Floor Chains
266
Beaters
268
Lubricate Roller Chains of Beaters
268
Check/Retighten Roller Chain Tension
268
Hydraulic System
270
Depressurise Hydraulic System
271
Depressurise Folding Drawbar with Drawbar Suspension
271
Marking of Hydraulic Hose Pipes
271
Inspection Criteria for Hydraulic Hose Pipes
272
Replace Hydraulic Filter
272
Brake System
274
Check/Clean In-Line Filters of Compressed-Air Brake System
274
Drain Compressed-Air Reservoir of Compressed-Air Brake System
275
Maintenance of Axles
276
Lubricate Knuckle Arm Bearing
277
Lubricate Locking Cylinder Heads at Passive Steering Axle
277
Lubricate Brake Shaft Bearing
278
Lubricate Standard Slack Adjuster
278
Lubricate Automatic Slack Adjuster
279
Tighten Wheel Nuts
279
Tightening Torques of Wheel Nuts
280
Check Clearance of Wheel Hub Bearing
280
Check Brake Linings
280
Check Brake
281
Check and Adjust Standard Slack Adjuster
281
Check Automatic Slack Adjuster
282
Maintenance of Boogie Chassis
282
Maintenance of Hydraulic Chassis
283
Check Oil Level in Oil Storage Tank
284
Lubricate Bearing of Dash Pots
285
Drain Condensate
286
Check/Top up Hydraulic Oil of Dash Pots
288
Adjust Travelling Height Via Three-Way Cock
290
Adjust Travelling Height Via Easy-To-Use Block
291
Adjust Travelling Height (Tridem Chassis)
293
9 Remedy of Malfunctions
294
Eliminate Clogging at the Pick-Up and the Feeder Rotor
294
Elimination from the Tractor Seat
294
Elimination Not from the Tractor Seat
294
List of Malfunctions, Hydraulic System
295
List of Malfunctions, Electrical System
296
Meaning of Error Messages with ISOBUS Control
297
List of Malfunctions, Working
297
Emergency Manual Operation in Case of Failure of Electrical System
299
Functional Diagram for Emergency Manual Operation
300
Emergency Manual Operation of Electro-Hydraulic Forced Steering Axle System SES
301
10 Disassembly / Disposal
303
11 Circuit Diagrams
304
Hydraulic Circuit Diagram
305
Electronic Circuit Diagram - ISOBUS Control - Valves
308
Electronic Circuit Diagram - Isobucontrol - Sensors
312
Electronic Circuit Diagram - ISOBUS Control - Control Unit
316
Connection, Lighting
319
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