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Aperion 2101
Strautmann Aperion 2101 Manuals
Manuals and User Guides for Strautmann Aperion 2101. We have
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Strautmann Aperion 2101 manual available for free PDF download: Translation Of The Original Operating Instructions
Strautmann Aperion 2101 Translation Of The Original Operating Instructions (197 pages)
Conveyor belt wagon
Brand:
Strautmann
| Category:
Utility Vehicle
| Size: 11 MB
Table of Contents
Table of Contents
6
1 User Information
11
Purpose of Document
11
Keeping of Operating Instructions
11
Location Details in the Operating Instructions
11
Applied Modes of Specification
11
Applied Terms
12
Activity-Related Safety Instructions and Important Information
13
2 Product Description
14
General Overview of the Machine
14
Chassis
15
Bogie Tandem Chassis
15
Tandem /Tridem Chassis with Hydraulic Travelling Height Adjustment
15
Tandem / Tridem Chassis with Hydro-Pneumatic Suspension
16
Drawgear
17
Towing Eye
18
Brake System
18
Dual-Line Compressed-Air Brake System
18
Dual-Line Compressed-Air Brake System with Mechanical Automatic Load-Sensitive Brake (ALB) Regulator
19
Dual-Line Compressed-Air Brake System with Hydraulic Automatic Load-Sensitive Brake Pressure (ALB) Regulator
20
Hydraulic Service Brake System
22
Braking Axle
22
Steering Axle
23
Passive Steering Axle
23
Steering Axle for Electro-Hydraulic Forced Steering Axle System SES
23
Hydraulic System
25
Marking of Hydraulic Supply Lines
26
Supply Lines between Tractor and Machine
29
Electro-Hydraulic Control Block
29
Load-Sensing Hydraulic System
30
Transport Floor
31
Tailgate
32
Tailgate with Grain Gate
33
Tailgate with Potato Gate
33
Supporting Leg
34
Mechanical Supporting Leg
34
Hydraulic Supporting Leg
35
Mechanical Supporting Leg in Combination with Hydraulic Drawbar Suspension
35
Underride Guard
36
Mechanically Folding Underride Guard
36
Hydraulically Folding Underride Guard
36
Beaters
37
Extensions
37
Rigid Extensions
37
Folding Extensions
38
Telescoping Extensions
38
Front Panel
38
Covering System
39
Traffic-Related Equipment
39
Type Plate
40
Technical Data
41
General Data
41
Tyre Pressure
43
Required Tractor Equipment
46
2.18.3.1 Electrical System
46
2.18.3.2 Hydraulic System
46
2.18.3.3 Control Devices with Direct Control
48
2.18.3.4 Control Devices with E-Control
48
Brake System
48
3 Safety Instructions
49
Correct Use
49
Organisational Measures
49
User's Obligation
49
Operator's Obligation
50
Qualification of Staff
50
Product Safety
51
Hazardous Area and Dangerous Spots
51
Risks When Handling the Machine
51
Safety and Protective Devices
52
Structural Alterations
53
Spare and Wearing Parts, Auxiliary Materials
53
Warranty and Liability
53
Basic Safety Instructions
54
General Safety and Accident Prevention Instructions
55
Hitch and Unhitch Machine
55
Use of Machine
56
Transport Journeys
57
Hydraulic System
58
Electrical System
59
Propeller Shafts
59
Hitched Machines
61
Brake System
61
Compressed-Air Brake System
62
Tyres
62
Cleaning, Service, Maintenance and Trouble-Shooting
63
Risks Due to Residual Energy
63
Warning and Instruction Signs
64
Warning Signs
64
Instruction Signs
69
Placing of Warning and Instruction Signs
71
Risks Due to Non-Observance of Safety Instructions
72
4 Loading and Unloading of Machine
73
Loading and Unloading by Means of a Tractor
73
Loading and Unloading by Means of a Crane
74
5 Commissioning
75
Road Traffic Regulations
76
Road Traffic Regulations in Germany
76
Check Tractor's Compatibility
77
Preconditions for the Operation of Tractors with Rigid-Drawbar Trailers
78
Combination Options of Coupling Devices and Drawgears
79
Calculate Actual D Value for Combination to be Coupled
79
Calculate Tractor's Admissible Towing Capacity
81
Secure Tractor and Machine against Accidental Starting and Rolling
82
Parking Brake
83
Release Parking Brake
83
Apply Parking Brake
83
Brake System
84
Lift / Lower Supporting Leg
85
Lift Hydraulic Supporting Leg to Transport Position
85
Lower Hydraulic Supporting Leg to Support Position
85
Lift Mechanical Supporting Leg to Transport Position
86
Lower Mechanical Supporting Leg to Support Position
86
Lift Mechanical Supporting Leg in Combination with Hydro-Pneumatic Drawbar Suspension to Transport Position
87
Lower Mechanical Supporting Leg in Combination with Hydro-Pneumatic Drawbar Suspension to Support Position
87
Adjust Length of Propeller Shaft to Tractor
88
Hitch Machine
89
Connect Hydraulic Hose Pipes
90
Open Hydraulic System
90
Load-Sensing Mode
91
Couple Drawgear
91
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
91
Draw Pin (Piton-Fix) and Drawbar Lug (Hitch Ring)
92
Ball-Type Coupling and Shell
92
Couple Forced Steering Axle
93
Connect Brake System
96
Connect Dual-Line Service Brake System
96
Connect Hydraulic Brake System
97
Connect Emergency Brake Valve
97
Couple Propeller Shaft
98
Unhitch Machine
99
Uncouple Drawgear
99
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
99
Draw Pin (Piton-Fix) and Drawbar Lug (Hitch Ring)
99
Ball-Type Coupling and Shell
100
Disconnect Hydraulic Hose Pipes
100
Disconnect Brake System
100
Disconnect Dual-Line Service Brake System
101
Disconnect Hydraulic Brake System
101
Disconnect Hydraulic Brake System with Emergency Brake Valve
101
Uncouple Propeller Shaft
102
Manoeuvre Unhitched Machine by Means of a Manoeuvring Vehicle
103
Mount/Set Extension Sections on Cargo Space
104
Mount Extensions in Rigid Position
104
Mount Extensions in Folding Position
105
Retract and Extend Telescoping Extensions
105
Set Tailgate
106
Beaters
108
Mount Beaters
108
Remove Beaters
109
Switch Potato Gate over
110
Insert Inspection Glasses
110
6 Operation
111
Operation with Direct Control and Forced Steering Axle System
111
Operation Via E-Control
112
Functions and Their Symbols
113
Switch Control Set On/Off/Switch Road Travel Mode on
113
Switch Work Lights on / off
113
Lift/Lower Telescopic Extension
114
Open/Close Cargo Space Cover
114
Open/Close Front Panel
115
Close/Open Tailgate
115
Power/Reverse Transport Floor in Discharging Direction
116
Adjust Transport Floor Speed
116
External Operation for Transport Floor Feed
117
6.2.2.10 Lock/Unlock Steering Axle
117
Steering
118
Unlock Passive Steering Axle with Direct Operation Function
118
Lock Passive Steering Axle with Direct Operation Function
118
Operation of Steering Computer
119
Access to Steering Computer
119
Operating and Display Elements of Steering Computer
120
Error Log, Forced Steering Axle System
124
7 Use of Machine
125
Transport Journeys
126
Charge Machine
127
Discharge Machine
127
Hydraulic Transport Floor Drive / Without Beaters
127
Hydraulic Transport Floor Drive / with Beaters
128
8 Service and Maintenance of Machine
131
Lock Tailgate
132
Service and Maintenance Plan - Overview
133
Maintenance of Axles
136
Lubricate Knuckle Arm Bearing
137
Lubricate Spherical Bearings of Locking / Steering Cylinders
137
Lubricate Brake Shaft Bearing
138
Lubricate Standard Slack Adjuster
138
Lubricate Automatic Slack Adjuster
139
Tighten Wheel Nuts
139
Tightening Torques of Wheel Nuts
140
Check Clearance of Wheel Hub Bearing
140
Check Brake Linings
140
Check Brake
141
Check and Adjust Standard Slack Adjuster
141
Check Automatic Slack Adjuster
142
Maintenance of Hydraulic Chassis
143
Lubricate Bearing of Dash Pots
144
Drain Condensate
144
Check/Top up Hydraulic Oil of Dash Pots
146
Adjust Travelling Height Via Three-Way Cock
148
Cleaning Work
150
Cleaning by Means of Pressure Washer / Steam Blaster
150
Lubrication Work
151
Central Lubrication
151
Quantities When Filled and Change Intervals
151
Lubrication Plan of Aperion 2101
152
Lubrication Plan of Aperion 2401 / 3401
153
Check / Top up Gear Lubricant Oil
154
Feed Gearing
154
Angular Gear
155
Transport Floor
156
Retighten Transport Floor
156
Adjust Conveyor Belt
157
Check/Clean Brush Roller
157
Adjust Stripper
158
Beaters
159
Check/Retighten/Lubricate Roller Chain Tension
159
Hydraulic System
161
Depressurise Hydraulic System
162
Marking of Hydraulic Hose Pipes
162
Inspection Criteria for Hydraulic Hose Pipes
162
Replace Hydraulic Filter
163
Brake System
164
Check/Clean In-Line Filters of Compressed-Air Brake System
164
Drain Compressed-Air Reservoir of Compressed-Air Brake System
166
9 Remedy of Malfunctions
167
List of Malfunctions, Hydraulic System
167
List of Malfunctions, Electrical System
168
Emergency Manual Operation in Case of Failure of Electrical System
169
Emergency Manual Operation of Electro-Hydraulic Forced Steering Axle System SES
170
10 Disassembly / Disposal
171
11 Circuit Diagrams
172
Hydraulic Circuit Diagram - Tandem - Direct Control
172
Hydraulic Circuit Diagram - Tandem - Operation Via Control Set
174
Hydraulic Circuit Diagram - Tridem - Direct Control
178
Hydraulic Circuit Diagram - Tridem - Operation Via Control Set
180
Electronic Circuit Diagram - Control Set
184
Electronic Circuit Diagram - Forced Steering Axle System
188
Connection, Lighting
192
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