Still RX20 14-20 Manuals

Manuals and User Guides for Still RX20 14-20. We have 1 Still RX20 14-20 manual available for free PDF download: Original Instructions Manual

Still RX20 14-20 Original Instructions Manual (600 pages)

Electric truck

Brand: Still | Category: Forklifts | Size: 68 MB

Table of Contents
5
Foreword
17
Your Truck
18
Description of the Truck
18
General
21
Conformity Marking
22
Declaration that Reflects the Content of the Declaration of Conformity
23
Accessories
24
Labelling Points
26
Nameplate
29
Serial Number
30
Stvzo (Road Traffic Licensing Regulations) Information
31
Nameplate for a 48-V Lithium-Ion Battery
31
Using the Truck
33
Commissioning
33
Intended Use
33
Proper Use During Towing
33
Improper Use
34
Place of Use
34
Parking in Temperatures below -10 °C
36
Using Working Platforms
36
Information about the Documentation
37
Scope of the Documentation
37
Supplementary Documentation
38
Issue Date and Topicality of the Operating Instructions
39
Copyright and Trademark Rights
39
Explanation of Information Symbols Used
39
List of Abbreviations
40
Definition of Directions
42
Schematic Views
42
Environmental Considerations
44
Packaging
44
Disposal of Components and Batteries
44
Safety
45
Definition of Responsible Persons
46
Operating Company
46
Specialist
46
Drivers
47
Basic Principles for Safe Operation
49
Insurance Cover on Company Premises
49
Special Notes for Using Lithium-Ion Batteries
49
Product-Specific Dangers Posed by the Lithium-Ion Battery
52
Modifications and Retrofitting
53
Changes to the Overhead Guard and Roof Loads
55
Warning Regarding Non-Original Parts
55
Damage, Defects and Misuse of Safety Systems
56
Tyres
56
Medical Equipment
58
Exercise Caution When Handling Gas Springs and Accumulators
58
Length of the Fork Arms
59
Residual Risk
60
Residual Dangers, Residual Risks
60
Special Risks Associated with Using the Truck and Attachments
61
Overview of Hazards and Countermeasures
64
Danger to Employees
66
Safety Tests
68
Carrying out Regular Inspections on the Truck
68
Insulation Testing
68
Regularly Testing the Electrical Safety
70
Safety Regulations for Handling Consumables
71
Permissible Consumables
71
Oils
71
Hydraulic Fluid
72
Battery Acid
73
Disposal of Consumables
74
Emissions
75
Overviews
79
Overview
80
Driver's Compartment
82
Shelf and Cup Holder
83
Operating Devices and Display Elements
84
Display-Operating Unit "STILL Easy Control
84
Lithium-Ion Battery Display
86
Emergency off Switch
86
Multi-Lever Operation
87
Double Mini-Lever
88
Triple Mini-Lever
90
Quadruple Mini-Lever
92
Fingertip
94
Joystick 4Plus
95
Travel Direction Selector and Indicator Module (Variant)
96
Operating
97
Checks and Tasks before Daily Use
98
Visual Inspections and Function Checking
98
Climbing into and out of the Truck
101
Adjusting the Driver's Seat and Armrest
102
Adjusting the Steering Column
103
Adjusting the Swivelling Display-Operating Unit
103
Function Checking of the Assistance Systems
104
Unlock the Emergency off Switch
105
Checking the Emergency off Function
105
Operating the Signal Horn
106
Driver's Cab
107
Checking the Brake System for Correct Function
108
Warming up the Hydraulic Oil at Cold Ambient Temperatures
110
Checking the Steering System for Correct Function
111
Driver's Seat
112
Adjusting the MSG 65 and MSG 75 Driver's Seat
112
Seat Belt
118
Adjusting the Armrest
121
Switching on
123
Switching on Using the Key Switch
123
Switching on Via Push Button (Variant)
124
Display-Operating Unit
126
Operating the Display-Operating Unit
126
Access Authorisation with PIN Code (Variant)
127
Access Authorisation for the Fleet Manager (Variant)
129
Pre-Shift Check
133
Description of the Pre-Shift Check (Variant)
133
Process
134
All Questions
135
Defining the Question Sequence
136
Displaying the History
138
Defining the Shift Start
140
Resetting the Truck Restrictions
144
Driver Profiles
147
Driver Profiles (Variant)
147
Selecting Driver Profiles
147
Creating Driver Profiles
149
Renaming Driver Profiles
151
Deleting Driver Profiles
154
Lighting
156
Retrofitting Lighting Equipment
156
Meaning of the Symbols
156
Driving Lights
157
Working Spotlights
158
Working Spotlight for Reverse Travel (Variant)
159
Turn Indicators
159
Hazard Warning System
161
Stvzo Equipment
162
Rotating Beacon
163
STILL Safetylight® and STILL Safetylight 4Plus® (Variants)
163
Warning Zone Light and Warning Zone Light Plus (Variants)
164
Efficiency and Drive Modes
166
Blue-Q (Variant)
166
Switching Blue-Q on and off
168
Configuring Blue-Q
169
STILL Classic and Sprint Mode
169
Driving
171
Safety Regulations When Driving
171
Roadways
173
Selecting Drive Programmes 1 to 3
177
Selecting Drive Programme a or B
177
Configuring Drive Programmes a and B
178
Selecting the Drive Direction
180
Actuating the Drive Direction Switch with the Multiple-Lever Version
181
Actuating the Drive Direction Switch with the Mini-Lever Version
181
Actuating the Drive Direction Switch with the Fingertip Version
181
Joystick 4Plus Version
182
Indicator Module Version
183
Starting Drive Mode
183
Starting Drive Mode, Dual Pedal Version (Variant)
185
Operating the Service Brake
187
Parking Brake
188
Applying the Mechanical Parking Brake
189
Actuating the Electric Parking Brake (Variant)
191
Malfunctions in the Electric Parking Brake
195
Steering
200
Reducing Speed When Turning (Curve Speed Control)
201
Speed Reduction When the Cab Door Is Open
202
Speed Restriction (Variant)
203
Cruise Control (Variant)
205
Parking
210
Parking the Truck Securely and Switching It off
210
Wheel Chock (Variant)
212
Lifting
213
Lifting System Variants
213
Lift Mast Versions
213
Operating Devices for the Lifting System
215
Controlling the Lifting System Using Multi-Lever Operation
217
Controlling the Lifting System Using a Double Mini-Lever
219
Controlling the Lifting System Using a Triple Mini-Lever
221
Controlling the Lifting System Using a Quadruple Mini-Lever
223
Controlling the Lifting System Using the Fingertip
223
Controlling the Lifting System Using the Joystick 4Plus
226
Dynamics of the Hydraulic Movements
228
Selecting Load Programs 1 to 3
229
Fork Wear Protection (Variant)
230
Changing the Fork Arms
231
Fork Extension (Variant)
233
Operation with Reversible Fork Arms (Variant)
235
Malfunctions During Lifting Mode
236
Hydraulic Blocking Function
237
Handling Loads
239
Safety Regulations When Handing Loads
239
Capacity Rating Plate
239
Picking up Loads
243
Danger Area
244
Transporting Pallets
245
Transporting Suspended Loads
246
Picking up a Load
247
Determining Visibility Conditions When Driving with a Load
251
Transporting Loads
252
Shake Function (Variant)
253
Setting down a Load
257
Driving on Ascending and Descending Gradients
259
Driving Onto Lifts
260
Driving on Loading Bridges
261
Lift Height-Dependent Assistance Systems
262
Optical Lift Height Measuring System (Variant)
262
Lift Height Display (Variant)
266
Intermediate Lift Cut-Out (Variant)
267
Lift Transition Damping (Variant)
272
Lift Mast End-Stop Damping (Variant)
272
End Lift Cut-Out (Variant)
273
Speed Reduction When the Fork Carriage Is Raised (Variant)
276
Electrical Fork Wear Protection (Variant)
281
Tilt Angle-Dependent Assistance Systems
284
Mast Tilt Angle Display (Variant)
284
Tilt End Stop Damping (Variant)
284
Automatic Mast Vertical Positioning (Variant)
284
Calibrating the Automatic Mast Vertical Positioning
284
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
286
Load-Dependant Assistance Systems
289
Overload Detection (Variant)
289
Dynamic Load Control 1 (Variant)
289
Dynamic Load Control 2 (Variant)
289
Load Measurement (Variant)
295
Calibrating the Load Measurement
296
Precision Load Measurement (Variant)
298
Tare Function (Variant)
300
Total Load (Variant)
302
Zeroing the Assistance Systems
305
Zeroing Process
305
Depressurising the Hydraulic System
308
Need to Depressurise the Hydraulic System
308
Wizard for Depressurising the Hydraulic System
309
Depressurising the Hydraulic System Using Multi-Lever Operation
311
Depressurising the Hydraulic System Using Multi-Lever Operation and the 5Th and 6Th Function
312
Depressurising the Hydraulic System Using a Double Mini-Lever
313
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function
314
Depressurising the Hydraulic System Using a Triple Mini-Lever
315
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function
316
Depressurising the Hydraulic System Using a Quadruple Mini-Lever
317
Depressurising the Hydraulic System Using the Quadruple Mini-Lever and the 5Th Function
318
Depressurising the Hydraulic System Using the Fingertip
319
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function
320
Depressurising the Hydraulic System Using the Joystick 4Plus
321
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function
322
Special Feature for Clamping Attachments
323
Exiting the Wizard
324
Attachments
325
Fitting Attachments
325
General Instructions for Controlling Attachments
328
Attachment Example for the Connection of the Auxiliary Hydraulics
329
Adjusting the Hydraulic Speed for Attachments
329
Clamp Locking Mechanism (Variant)
333
Controlling Attachments Using Multi-Lever Operation
335
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
337
Controlling Attachments Using a Double Mini-Lever
339
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
341
Controlling Attachments Using a Triple Mini-Lever
343
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
345
Controlling Attachments Using a Quadruple Mini-Lever
347
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
349
Controlling Attachments Using the Fingertip
350
Controlling Attachments Using the Fingertip and the 5Th Function
352
Controlling Attachments Using the Joystick 4Plus
354
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
356
Picking up a Load Using Attachments
357
Auxiliary Equipment
358
Fleetmanager (Variant)
358
Shock Recognition (Variant)
358
Driver Restraint Systems (Variants)
358
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
358
Filling the Washer System
360
Operating the Rear Window Heating
361
Ceiling Sensor (Variant)
361
Run-On Time for Additional Devices
366
Optical Assistance Systems
369
Circumferential View Camera System (Variant)
369
Modular Camera System (Variant)
374
Laser-Smartfork Assistance System (Variant)
379
Cab
385
Opening and Closing the Cab Door
385
Opening and Closing the Side Window
386
Turning the Interior Lighting on or off (Variant)
387
Radio (Variant)
387
Heating System (Variant)
388
Air Conditioning (Variant)
388
Clipboard (Variant)
392
Push-Up Roof Window (Variant)
392
Sun Visor and Sun Blind
394
Trailer Operation
395
Towed Load
395
Coupling Pin in the Counterweight
396
Automatic Tow Coupling
398
Towing Trailers
403
Cold Store Application
404
Display Messages
408
Messages
408
Messages about Operation
408
Messages about the Truck
416
Procedure in Emergencies
417
Emergency Shutdown
417
Procedure if Truck Tips over
418
Emergency Hammer
419
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever
419
Emergency Lowering
420
Emergency Actuation of the Electric Parking Brake (Variant)
422
Towing
424
Connecting and Disconnecting the Battery Male Connector
427
Connecting the Battery Male Connector
427
Disconnect the Battery Male Connector
428
Charging Quick-Access
429
Charging Quick-Access above the Battery Door (Variant)
429
On-Board Charger
434
General Information about the On-Board Charger (Variant)
434
Changing the Battery Type Used
435
Configuring the On-Board Charger
436
Charging the Battery
440
Compatible Batteries
450
Performance Data
451
Handling the Lead-Acid Battery
452
Safety Regulations for Handling the Battery
452
Maintaining the Battery
456
Checking the Battery Condition, Acid Level and Acid Density
457
Checking the Battery Charge Status and Calibrating the Battery Charge Indicator
458
Charging the Lead-Acid Battery
460
Equalising Charging to Preserve the Battery Capacity
464
Handling the Lithium-Ion Battery
466
Safety Regulations for Handling the Lithium-Ion Battery
466
Illustration of a Lithium-Ion Battery
469
Special Instructions and Course of Action for C-Line Lithium-Ion Batteries
470
Regulations for Storing Lithium-Ion Batteries
472
Checking the Battery Charge State
474
Charging the Lithium-Ion Battery
476
Replacing and Transporting the Battery
480
General Information on Replacing the Battery
480
Changing to a Different Battery Type
480
Converting to Lithium-Ion Batteries
481
Opening and Closing the Battery Door
482
Special Notes for Installing the Lithium-Ion Battery
485
Replacing the Battery Using a Truck
485
Replacing the Battery Using a Lift Truck and a Battery Change Frame
491
Replacing the Battery Using a Hydraulic Battery Carrier (Variant)
498
Transporting the Lead-Acid Battery by Crane
504
Transporting the Lithium-Ion Battery by Crane
505
Cleaning the Truck
506
Cleaning the Electrical System
508
Cleaning Load Chains
509
Cleaning the Windows
510
After Cleaning
510
Transporting the Truck
511
Transport
511
Crane Loading
513
Decommissioning
515
Decommissioning and Storing the Truck
515
Use after Storage or Decommissioning
517
Maintenance
519
Safety Regulations for Maintenance
520
General Information
520
Working on the Hydraulic Equipment
520
Working on the Electrical Equipment
520
Safety Devices
521
Set Values
521
Lifting and Jacking up
521
Working at the Front of the Truck
522
General Maintenance Information
523
Personnel Qualifications
523
Information for Carrying out Maintenance
523
Setting up and Adjusting the Due Date Counter for Maintenance and Safety Checks
525
Maintenance - 1000 Hours/Annually
528
Maintenance - 3000 Hours/Every Two Years
531
Ordering Spare Parts and Wearing Parts
531
Quality and Quantity of the Required Operating Materials
531
Lubrication Plan
533
Maintenance Data Table
534
Preserving Operational Readiness
537
Lubricating the Joints and Controls
537
Checking the Battery Interlock and the Battery Door Interlock
538
Maintaining the Seat Belt
539
Checking the Driver's Seat
540
Servicing the Heating System or Air Conditioning
541
Servicing Wheels and Tyres
543
Servicing the Steering Axle
544
Checking the Battery
545
Adjusting the Warning Zone Light
545
Replacing the Fuses
545
Checking the Hydraulic System for Leak Tightness
546
Check the Hydraulic Oil Level
548
Lubricating the Lift Mast and Roller Track
550
Preserving Operational Readiness for Cold Store Application
550
1000-Hour Maintenance/Annual Maintenance
551
Other Work that Must be Carried out
551
Checking the Lift Cylinders and Connections for Leaks
551
Checking the Fork Arms
552
Checking the Reversible Fork Arms
552
Checking the Double Pedal
553
Checking the Battery Changeover Frame
553
Technical Data
555
Ergonomic Dimensions
556
Dimensions
557
VDI Datasheet: RX20-14C with Steering Turntable
559
VDI Datasheet: RX20-16 with Steering Turntable
563
VDI Datasheet: RX20-18 and RX20-20 with Steering Turntable
567
VDI Datasheet: RX20-16 with Swing Axle
571
VDI Datasheet: RX20-18 with Swing Axle
575
RX20-20 Swing Axle VDI Datasheet
579
Eco-Design Requirements for Electric Motors and Variable Speed Drives
582
Battery Specifications for Lead-Acid Batteries
584
Battery Specifications for X-Line Lithium-Ion Batteries
586
Battery Specifications for C-Line Lithium-Ion Batteries
588
Information on the Auxiliary Hydraulics
588

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Still RX20 14-20 Original Instructions Manual (600 pages)

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