Still RCG35 Manuals

Manuals and User Guides for Still RCG35. We have 1 Still RCG35 manual available for free PDF download: Original Instructions Manual

Still RCG35 Original Instructions Manual (182 pages)

LPG forklift truck

Brand: Still | Category: Trucks | Size: 25 MB

Table of Contents
5
Introduction
11
Truck Data
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Modifications to the Truck
15
Symbols Used
15
CE Labelling
16
EMC - Electromagnetic Compatibility
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Safety
19
Definition of Terms Used for Responsible Persons
20
Operating Company
20
Specialist
20
Competent Person
20
Drivers
20
Safety Regulations
22
Safety Guidelines
22
Exhaust Gases
23
Ground Condition for Using the Truck
24
Safety Regulations Relative to Forklift Use
24
Residual Dangers, Residual Risks
25
Safety Regulations When Driving
26
Safety Regulations in Case of Accidental Lateral Tipping
27
Commissioning of LPG-Fuelled Trucks
27
General Safety Rules for Liquid Gas
28
Exercise Caution When Handling Gas Springs and Accumulators
30
Safety Regulations for Handling Consumables
31
Permissible Consumables
31
Oils
32
Hydraulic Fluid
33
Battery Acid
34
Disposal of Consumables
34
Environmental Considerations
35
Disposal of Components and Batteries
35
Packaging
36
Safety Instructions for the LPG System
36
Safety Information on the LPG System
37
Emissions
37
Safety Tests
39
Carrying out Regular Safety Inspections on the LPG System
39
Information about the Truck
41
General Forklift View
42
General Front View
42
General Rear View
43
Instrumentation and Controls
44
Overview of the Driver's Compartment
44
Display Unit
45
Truck Identification
46
Chassis Number
46
Production Number
46
Nameplate
47
Engine Plate
48
Location of the Decals
50
Use and Operation
53
Truck Transport and Lifting
54
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
54
Environmental Conditions for Transport and Storage
54
Loading and Unloading the Truck
55
Commissioning the Truck
57
Remaining Ready for Operation
58
Pre-Shift Checks
58
Checking the Cap on the High-Pressure Relief Valve on the Outside of the LPG System
59
Daily Checks before Use
59
Seat Belt Status and Performance Checks
60
Checking the Condition of the Tyres
61
Check the Wheel Nuts for Correct Condition
62
Check the Condition and Operation of Chain
63
Checking the Coolant Level
64
Check the Engine Oil Level
66
Check the Brake Fluid Level
67
Transmission Oil Level Inspection Procedure
67
Checking the Drive Axle Gearbox Oil
68
Checking the Hydraulic Oil Level
68
Change the LP-Gas Tank
69
Fill the LPG Tank
71
Fuel-Specifications
73
Engine Coolant - Specifications
74
Using the Truck
75
Opening the Tap of the Gas Bottle or Gas Tank
75
Opening the Gas Cylinder or LPG Tank* Shutoff Valve
75
Climbing On/Off the Forklift
76
Adjustment of the Driver's Seat
76
Fastening the Seat Belt
77
Adjusting the Steering Column
80
Ignition Device
80
Lighting and Turn Indicator Switch
81
Warning Horn
82
Direction Selection Lever
83
Start the Engine
83
Driving
84
Changing Direction of Travel
86
Driving Brake Pedal and Inching Pedal
87
Operating the Service Brake
88
Parking Brake
89
Closing the Gas Cylinder or LPG Tank* Shutoff Valve
89
Lifting System and Attachments
90
Operating the Lifting Device
90
Operating Attachments
91
Handling Loads
93
Safety Regulations When Handing Loads
93
Load Centre Distance and Load Capacity
93
Capacity Chart
94
Before Lifting a Load
95
Transporting Pallets
95
Danger Area
95
Transporting Suspended Loads
96
Adjusting the Fork Arm Distance
98
Picking up a Load
99
Transporting Loads
103
Driving on Ascending and Descending Gradients
104
Driving on Lifts
105
Driving on Loading Bridges
106
Setting down Loads
107
Towed Load
109
Forklift Towing
110
Leaving the Truck
110
Cleaning
112
Cleaning the Truck
112
Cleaning the Electrical System
114
Lubricate the Lift Mast and Chains with Chain Spray
115
After Washing
116
Decommissioning
117
General Information
117
Measures to be Implemented When Decommissioning
117
Recommissioning after Storage
118
Permanent Decommissioning (Scrapping)
119
Maintenance
121
General Information
122
Personnel Qualifications
123
Preliminary Maintenance Operations
123
Scheduled Truck Maintenance
125
Maintenance - 500 Hours
125
Maintenance - 1000 Hours/Annually
127
Maintenance - 3000 Hours
130
Supply Table
133
Providing Access to Maintenance Points
134
Opening the Bonnet
134
Closing the Bonnet
135
Installing and Removing the Bottom Plate
136
Maintenance Service
138
Changing the Engine Oil
138
Replacing the Engine Oil Filter
140
Replacement of Coolant
141
Cleaning the Radiator, Checking for Leaks
144
Clean the Air Filter
144
Change the Air Filter
145
Check the Belt Tension
146
Changing the Hydraulic Transmission Crude Oil Filter
147
Replacing the Fine Hydraulic Transmission Oil Filter
148
Changing the Oil of the Hydraulic Transmission
149
Changing the Drive Axle Gearbox Oil
150
Wheel Replacement Procedure
151
Change Brake System Liquid
153
Fill up the Hydraulic Oil
153
Checking the Hydraulic Oil Level
153
Changing the Suction Filter
154
Replacing the Breather Filter
155
Technical Datasheet Dimensions
158
VDI Datasheet for RCG25
159
VDI Datasheet for RCG30
161
VDI Datasheet for RCG35
163
Mast Specifications
165
Diagrams
177
Electric Schematic Diagram for Doosan P24 Engine-With ISO3691 Function
178
Hydraulic Diagram
179

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Still RCG35 Original Instructions Manual (182 pages)

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