Still R70-40T Manuals

Still R70-40T Manuals

Manuals and User Guides for Still R70-40T. We have 1 Still R70-40T manual available for free PDF download: Operating Instructions Manual

Still R70-40T Operating Instructions Manual

Still R70-40T Operating Instructions Manual (288 pages)

Forklifts truck

Brand: Still | Category: Forklifts | Size: 7 MB

Table of Contents

Table of Contents
3
Foreword

11
Introduction

19
- Use of Truck
  20
- Proper Use
  20
- Proper Towing Usage
  20
- Impermissible Use
  20
- Place of Use
  21
- Use of Working Platforms
  22
- Residual Risk
  23
- Residual Dangers, Residual Risks
  23
- Special Risks When Using the Forklift Truck and Attachments
  24
- Overview of Hazards and Countermeasures
  26
- Risk for Employees
  28
Safety

29
- Definition of Terms Used for Responsible Persons
  30
- Operating Company
  30
- Specialist
  30
- Drivers
  30
- Essentials for Safe Operation
  33
- Insurance Coverage on Company Premises
  33
- Changes and Retrofitting
  33
- Warning Regarding Non-Original Parts
  34
- Damage, Defects and Misuse of Safety Devices
  34
- Tyres
  35
- Medical Equipment
  35
- Safety Inspections
  36
- Regular Safety Check of the Industrial Trucks
  36
- Regular Safety Check of the Fuel Gas System
  37
- Regular Checking of Harmful Substances in the Exhaust
  37
- Insulation Testing
  38
- Safety Regulations When Handling Consumables
  39
- Permissible Consumables
  39
- Oils
  39
- Lpg
  40
- Hydraulic Fluid
  43
- Battery Acid
  44
- Coolant
  45
- Disposal of Consumables
  46
- Emissions
  47
Overviews

49
- General View
  50
- Versions of Driver's Compartment
  52
- Driver's Compartment, Single Pedal Version
  52
- Driver's Compartment, Dual-Pedal Version
  54
- Operating and Display Elements
  56
- Display and Operating Unit
  56
- Direction of Travel/Flasher/Fault Multi-Function Display
  57
- Mini-Console
  57
- Identification Points
  58
- Overview
  58
- Nameplate
  59
- C. U. R. Data
  60
- Vehicle Identification Number
  60
- Accessories
  61
- Special Equipment and Variants
  61
- Attachments
  62
- Accessory Overview
  62
Operation

63
- Checks and Operations Prior to Start-Up
  64
- Visual Inspections
  64
- Opening the Bonnet
  65
- Checking the Engine Oil Level
  66
- Filling the Washer System
  67
- Checking the Condition of the Wheels and Tyres
  67
- Opening LPG Cylinders
  68
- Opening the LPG Tank Shut-Off Valve
  69
- Adjusting the MSG 65/MSG 75 Driver's Seat
  70
- Adjusting the MSG 20 Driver's Seat
  73
- Adjusting the Steering Column
  75
- Start-Up
  76
- Turning on the Key Switch
  76
- Starting the Engine
  78
- Operating the Signal Horn
  79
- Restraining Belt
  80
- Checking Function of Brake System
  83
- Checking Function of Steering System
  84
- Setting the Traction Programs
  85
- Driving
  86
- Safety Regulations When Driving
  86
- Driveways
  88
- Driving (Single-Pedal Operation with Multiple Lever Version)
  90
- Driving (Single-Pedal Operation with Version Including Mini-Console)
  94
- Driving (Two-Pedal Operation)
  98
- Service Brake
  101
- Operating the Parking Brake
  103
- Steering
  104
- Lifting
  105
- Lifting System Variants
  105
- Lift Mast Versions
  105
- Malfunction During a Lifting Operation
  106
- Controls, Lifting System
  108
- Lifting System, Multi-Lever Operation
  109
- Fork Extension
  110
- Operation with Reversible Forks
  110
- Working with Loads
  112
- Safety Regulations When Handling Loads
  112
- Prior to Taking up a Load
  113
- Carrying Loading Units
  114
- Hazard Area
  114
- Transporting Pallets
  115
- Transport of Swinging Loads
  116
- Taking up Loads
  117
- Transporting Loads
  120
- Depositing and Retrieving Loading Units
  123
- Driving on Ascending and Descending Slopes
  124
- Driving on Lifts
  124
- Driving on Loading Bridges
  125
- Working with Attachments
  126
- Assembling Attachments
  126
- Depressurising Connections for Attachments
  127
- General Information on Control of Attachments
  128
- Controlling Attachments Using Multi-Lever Controls
  129
- Operating Attachments Using Multi-Lever Controls and the 5Th Function
  130
- Taking up a Load Using Attachments
  131
- Operation of Additional Equipment
  132
- Switching Lighting on and off (Special Equipment)
  132
- Switching Flashing Light off and on
  133
- Switching Hazard Warning System off and on (Special Equipment)
  134
- Switching Direction Indicators off and on
  135
- Operating the Windscreen Wiper/Washer
  135
- Cab
  136
- Heater
  137
- Driving with Cruise Control
  137
- Trailer Operation
  140
- Towed Load
  140
- Coupling the Trailer
  141
- Towing Trailers
  143
- Operation of Indicator and Operating Unit
  144
- Displays
  144
- Setting and Changing the Displays
  145
- Setting the Date or Time
  145
- Resetting the Daily Kilometres and Daily Operating Hours
  146
- Setting the Language
  146
- Fleet Manager Functions
  147
- Additional Settings
  147
- Error Messages
  148
- Diagram
  148
- Fault Code Table
  149
- SAFETY BELT Message
  152
  - Message SITZSCHALTER (SEAT SWITCH)
    155
  - AIR FILTER Message
    157
  - BREMSE ANZIEHEN (APPLY HANDBRAKE!) Message
    157
  - GABELN ABSENKEN (LOWER FORKS) Message
    158
  - REFERENCE LIFT Message
    159
  - FAHRGEBER (ACCEL. SENSOR) Message
    159
  - BREMSGEBER (BRAKE SENSOR) Message
    160
  - SURVEILLANCE Message
    160
  - MOT/GEN-TEMP (MOT/GEN TEMP) Message
    161
  - LENKEN (STEERING) Message
    161
  - OELDRUCK (OIL PRESSURE) Message
    162
  - KUEHLMITTELSTAND (COOLANT LEVEL) Message
    162
  - KUEHLMITTELTEMP (COOLANT TEMP.) Message
    163
  - UEBERTEMPERATUR (OVERHEATING) Message
    163
  - Operation in Special Operating Situations
    164
  - Transport
    164
  - Towing
    166
  - Crane Loading
    166
  - Frequent Short-Term Operation
    169
  - Jump Starting
    170
  - Behaviour in Emergencies
    172
  - Procedure if Truck Tips over
    172
  - Emergency Lowering
    173
  - Disconnecting the Battery
    174
  - Refuelling
    175
  - Changing the LPG Cylinder
    175
  - Filling the LPG Tank
    178
  - Shut-Down
    181
  - Parking the Truck Securely
    181
  - Measures for Prolonged Shutdown, Storage of Truck
    183
  - Returning to Service after Storage
    184
Maintenance

187
- General Maintenance Information
  188
- Qualifications of Personnel
  188
- Information Regarding Performing Maintenance
  188
- Overview of Areas Requiring Maintenance
  190
- Intervals for Maintenance and Inspection
  191
- Ordering Spare Parts and Wearing Parts
  195
- Quality and Quantity of the Required Operating Materials
  195
- Maintenance Data Table
  196
- Safety Instructions for Maintenance
  198
- General Information
  198
- Carrying out Work on the Hydraulic Equipment
  198
- Working on Electrical Equipment
  198
- Working on the Ignition System
  199
- Working on Gas Fuel (LPG) System
  199
- Safety Devices
  200
- Set Values
  200
- Raising and Jacking up
  201
- Working at the Front of the Forklift Truck
  202
- Preparation for Maintenance
  204
- Installing and Removing the Floorplate
  204
- Removing and Installing the Rear Covering
  205
- Cleaning
  206
- Cleaning the Truck
  206
- Cleaning the Electrical System
  207
- Clean Load Chains
  207
- Cleaning the Windscreens
  208
- After Washing
  208
- Maintenance after First 50 Operating Hours
  209
- Maintenance During the Break-In Period
  209
- Maintenance as Required
  210
- Cleaning the Radiator, Checking for Leaks
  210
- Topping up Coolant and Checking Coolant Concentration
  210
- Changing the Air Filter Insert
  212
- Servicing the Battery
  214
- Maintaining Hydraulic Equipment
  217
- Servicing Wheels and Tyres
  218
- Checking Adjustment of the Footbrake
  219
- Checking the Parking Brake Setting
  220
- Lubricating Joints and Controls
  221
- Checking the Door Latch
  221
- Maintaining the Steering Axle
  221
- Servicing the Mast Bearing
  224
- Load Chain Maintenance
  224
- Lubricating the Lift Mast and Roller Track
  227
- Maintaining the Restraining Belt
  227
- Maintaining the Restraint System
  229
- Check Driver's Seat
  229
- Replacing Fuses
  229
  - Attachment Maintenance
    231
  - 500-Hour Maintenance/Semi-Annual Maintenance
    232
  - Checking the Evaporator and Pressure Regulator
    232
  - 1000-Hour Maintenance/Annual Maintenance
    233
  - Work that Must also be Carried out
    233
  - Maintainance of Drive Axle
    233
  - Adjusting the Parking Brake
    234
  - Lubricating the Parking Brake Lever Bearing and Ratchet
    234
  - Checking the Counterweight Attachment
    234
  - Changing the Engine Oil and Filter
    234
  - Checking the Ribbed V-Belt
    236
  - Replacing the Spark Plugs
    237
  - Checking the Exhaust Gas System
    237
  - Changing the LPG Filter
    237
  - Overhauling the LPG System
    239
  - Checking the Lambda Control System
    240
  - Checking the Heating System for Leaks
    240
  - Check Lift Cylinders and Connections for Leaks
    240
  - Maintain Lifting System
    241
  - Checking the Clearance between Fork Carriage Stop and Run-Out Stop
    243
  - Checking the Fork Arms
    243
  - Checking Reversible Fork Arms
    244
  - 3000-Hour Maintenance/Two-Year Maintenance
    245
  - Work that Must also be Carried out
    245
  - Changing the Gear Lubricant Oil
    245
  - Checking the Wheel Bearing
    246
  - Checking the Engine Mountings
    246
  - Replacing Hoses in the LPG System
    247
  - 6000-Hour Maintenance
    249
  - Work that Must also be Carried out
    249
  - Changing the Hydraulic Oil and Filter
    249
  - 9000-Hour Maintenance/Five-Year Maintenance
    253
  - Work that Must also be Carried out
    253
  - Changing the Coolant
    253
  - 10-Year Maintenance
    256
  - Checking the LPG Tank
    256
Technical Data

257
- Dimensions
  258
- VDI Datasheet
  259
- Wheels and Tyres
  262
- Fuse Assignment
  263
- Fuse Assignment in Main Fuse Holder
  263
- Fuse Assignment Special Equipment
  264
Circuit Diagrams

265
- Hydraulics
  266
- Hydraulic Circuit Diagram
  266
- Electrical Equipment
  268
- Legend for Circuit Diagrams
  268

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