Still LXW 30 Manuals

Manuals and User Guides for Still LXW 30. We have 1 Still LXW 30 manual available for free PDF download: Original Instructions Manual

Still LXW 30 Original Instructions Manual (324 pages)

Platform tractor and tow tractor

Brand: Still | Category: Tractor | Size: 41 MB

Table of Contents
5
Foreword
13
Your Industrial Truck
14
General
14
Conformity Marking
15
Declaration that Reflects the Content of the Declaration of Conformity
16
Information about the Industrial Truck
17
Technical Description
19
Labelling Points
21
Truck Variants
28
Nameplate
28
Using the Industrial Truck
29
Intended Use
29
Improper Use
29
Place of Use
30
Information about the Documentation
31
Scope of the Documentation
31
Explanation of Information Symbols Used
32
Supplementary Documentation
32
Issue Date and Topicality of the Operating Instructions
33
List of Abbreviations
33
Copyright and Trademark Rights
35
Environmental Considerations
36
Packaging
36
Disposing of Components and Batteries
36
Safety
37
Definition of Responsible Persons
38
Operating Company
38
Specialist
38
Drivers
39
Basic Principles for Safe Operation
41
Insurance Cover on Company Premises
41
Modifications and Retrofitting
41
Non-Original Parts
42
Damage, Defects and Misuse of Safety Systems
43
Tyres
43
Medical Devices
44
Exercise Caution When Handling Gas Springs and Accumulators
45
Residual Risk
46
Residual Dangers, Residual Risks
46
Danger to Employees
47
Special Risks Associated with Using the Truck and Attachments
48
Overview of Hazards and Countermeasures
48
Safety Tests
51
Carrying out Regular Testing on the Industrial Truck
51
Insulation Testing
51
Safety Regulations for Handling Consumables
53
Permissible Consumables
53
Battery
53
Oils
54
Hydraulic Fluid
55
Disposal of Consumables
56
Emissions
57
Overviews
59
Driver's Compartment
60
Display/Control Unit
61
Operation
63
Checks and Tasks before Daily Use
64
Visual Inspections and Function Checking
64
Checking the Condition of the Wheels and Tyres
66
Checking the Wheel-Fastening Screws
66
Checking Tyre Pressures
67
Check the Service Brake for Correct Function
67
Checking the Regenerative Brake
68
Checking the Parking Brake
69
Checking the Emergency off Switch
70
Checking the Functions of the Interlock
70
Check the Hydraulic Oil Level
71
Checking the Manual Tow Coupling (Variant)
73
Checking the Automatic Tow Coupling (Variant)
73
Adjusting the Steering Column
74
Driver's Seat
75
Adjusting the Driver's Seat
75
Seat Belt (Variant)
79
Switching on
82
Switching on the Key Switch
82
Switching on Via Push Button (Variant)
83
Fleetmanager - Logging in and Logging off
84
Display-Operating Unit
85
Operating the Display-Operating Unit
85
Access Authorisation with PIN Code (Variant)
87
Access Authorisation for the Fleet Manager (Variant)
88
Pre-Shift Check
93
Description of the Pre-Shift Checks (Variant)
93
Process
94
All Questions
95
Defining the Question Sequence
97
Displaying the History
99
Defining the Shift Start
100
Resetting the Truck Restrictions
104
Driver Profiles
107
Driver Profiles (Variant)
107
Creating Driver Profiles
107
Selecting Driver Profiles
109
Renaming Driver Profiles
109
Deleting Driver Profiles
111
Lighting
113
Switching the Lighting on and off
113
Switching the Turn Indicators on and off
114
Rotating Beacon
114
Turning the Hazard Warning System on and off
115
STILL Safetylight (Variant)
115
Stvzo Equipment
116
Efficiency and Drive Modes
118
Blue-Q Efficiency Mode
118
Configuring Blue-Q
119
Drive Modes
120
Cab
122
Cab Doors
122
Heating System (Variant)
126
Air Conditioning (Variant)
129
Actuating the Front Windscreen Wiper and Washer
131
Heatable Windows
133
Push-Up Roof Window (Variant)
133
Interior Lighting
134
Topping up the Washer Fluid
134
Protective Devices
136
Collision Protection (Variant)
136
Driving
139
Safety Regulations When Driving
139
Roadways
140
Visibility When Driving and Manoeuvring
141
Operating the Service Brake
142
Operating the Horn
143
Selecting Drive Programmes 1 to 3
143
Selecting Drive Programme a or B
144
Configuring Drive Programmes a and B
144
Actuating the Parking Brake
146
Malfunctions in the Electric Parking Brake
150
Starting Drive Mode
154
Speed Restriction (Variant)
156
Display for Uphill and Downhill Gradients
158
Parking the Industrial Truck Securely and Switching It off
158
Wheel Chocks (Variant)
159
Assistance Systems
161
Descent Speed Regulation (DSR) (Variant)
161
Calibrating Descent Speed Regulation (DSR)
163
Entering the Truck Weight
163
Calibrating the Idle Position
166
Calibration Run
169
Rear View Camera (Variant)
172
Trailer and Load
177
Opening and Closing the Platform Panels
177
Loading a Platform
180
Loading Trailers
182
Towing Guidelines
183
Reverse Inching Function
184
Warnings for Trailer Operation
186
Coupling and Uncoupling Trailers
188
Operating the Manual 3-Level Tow Coupling (Variant)
190
Important Information
190
Coupling Trailers
191
Maximum Support Load
192
Operating the Manual 2-Level Tow Coupling (Variant)
192
Important Information
192
Coupling Trailers
193
Maximum Support Load
193
Maximum Towed Load
193
Ro*244 Automatic Tow Coupling (Variant)
194
HSM 2140 Automatic Tow Coupling (Variant)
199
RO230B Tow Coupling (Variant)
203
Towing Trailers
205
Procedure in Emergencies
207
Emergency Shutdown
207
Emergency Hammer
209
Emergency Operation of the Parking Brake in the Event of a Malfunction
210
Handling the Lead-Acid Batteries
214
Safety Regulations for Handling the Battery
214
Charging the Lead-Acid Battery
217
Equalising Charging to Preserve the Battery Capacity
221
Checking the Battery Charge Status and Calibrating the Battery Charge Indicator
222
Maintaining the Battery
224
Checking the Battery Condition, Acid Level and Acid Density
225
Handling the Lithium-Ion Batteries
227
Safety Regulations for Handling the Lithium-Ion Battery
227
80 V Lithium-Ion Batteries
230
Regulations for Storing Lithium-Ion Batteries
231
Checking the Battery Charge Status
232
Charging the Lithium-Ion Battery
235
Replacing and Transporting the Battery
238
Opening and Closing the Battery Hood (Variant)
238
Opening the Battery Hood
238
Closing the Battery Hood
238
Opening the Battery Hood in an Emergency
239
Replacing the Battery with a Truck or Hand Pallet Truck
240
Changing the Battery Using a Crane
245
Display Messages
248
Messages
248
Messages about Operation
248
Messages about the Industrial Truck
251
Cleaning
253
Cleaning the Industrial Truck
253
Cleaning the Electrical System
255
Cleaning the Windows
255
After Cleaning
256
Transporting the Industrial Truck
257
Determining the Total Actual Weight
257
Securing the Industrial Truck for Transport
258
Loading the Industrial Truck by Crane
259
Decommissioning
263
Decommissioning the Industrial Truck
263
Scrapping the Industrial Truck
264
Maintenance
265
Safety Regulations for Maintenance
266
Lifting and Jacking up
266
General Maintenance Information
267
Personnel Qualifications
267
Information for Carrying out Maintenance
267
Information for Carrying out Maintenance
269
Setting up and Adjusting the Due Date Counter for Maintenance and Safety Checks
271
Maintenance - 1000 Hours/Annually
273
Maintenance - 3000 Hours/Every Two Years
276
Ordering Spare Parts and Wearing Parts
276
Quality and Quantity of the Required Operating Materials
276
Maintenance Data Table
277
Preserving Operational Readiness
279
Maintaining the Seat Belt
279
Checking the Driver's Seat
280
Replacing the Fresh-Air Filter Mat of the Heating System
281
Servicing Wheels and Tyres
282
Checking the Battery
283
Replacing the Fuses
283
Checking the Hydraulic System for Leak Tightness
283
Technical Data
285
Tow Tractor Dimensions
286
VDI Datasheet LXT120 0748
286
VDI Datasheet LXT180 0749
291
VDI Datasheet LXT250 0750/0751
296
VDI Datasheet LXT350 0752
301
Dimensions of the Platform Tractor
306
VDI Datasheet LXW 20 0753
306
VDI Datasheet LXW 30 0754
311
Battery Specifications for Lead-Acid Batteries
316
Battery Specifications for Lithium-Ion Batteries
316
Eco-Design Requirements for Electric Motors and Variable Speed Drives
318

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