STEYR MOTORS MO256H45 Manuals

Manuals and User Guides for STEYR MOTORS MO256H45. We have 2 STEYR MOTORS MO256H45 manuals available for free PDF download: Service Manual, Operation, Maintenance And Warranty Manual

STEYR MOTORS MO256H45 Service Manual (329 pages)

4 Cylinders+6 Cylinders STEYR MARINE ENGINES

Brand: STEYR MOTORS | Category: Engine | Size: 26 MB

Table of Contents

9
- Z001019/0_6_July
  3
  - Table of Contents
    9
- Ageneral Remarks
  
  11
- B Specifications
  
  28
  - Fuel Requirements
    28
  - How to Select Fuel Oil
    28
  - B 2 Motor Oil
    29
- C Maintenance and Service
  
  30
  - Trouble Check Chart
    30
  - C2 Service- and Maintenance Schedule
    32
- General Information
  
  34
- E Quality Gudelines for Repair
  
  42
  - E 3 Nomenclature
    43
  - E 4 SI- System
    44
  - E 5 Abbreviations
    45
  - F 1 List of Operating Material
    46
- F Operating Material and Information on Disposal
  
  46
- Gnotes on Safety
  
  48
- H Thightening Torques
  
  50
- J Wear Limits
  
  58
  - J 1 Adjustment Information for Service and Maintenance
    59
Table of Contents

61
- Engine Timing, Engine Mount
  
  63
- Cylinder Block
  
  88
- Crankshaft, Bearing, Vibration Damper
  
  98
  - Replace Crankshaft
    98
  - Replace Gear for Oil Pump Drive
    102
- Flywheel, Housing
  
  103
  - Replace Flywheel Housing
    103
  - Replace Flywheel
    104
  - Replace Adapter Ring
    105
  - Dismantle Piston and Connecting Rod
    106
- Piston and Connecting Rod
  
  106
- Camshaft, Housing, Valve Gear
  
  108
  - Replace Camshaft Housing
    108
  - Replace Valve Stem Gasket (on Engine Assembly)
    112
  - Replace Control Rack
    114
  - Replace Camshaft
    116
  - Replace Rocker Arm Shaft
    118
  - Replace Radial Shaft Seal of Camshaft
    119
  - Replace Cam Follower
    120
  - Replace Retainer of Cam Follower
    121
  - Replace Valve Adjusting Element
    122
- Engine Housing, Oil Pump, Oil Suction Pipe
  
  123
  - Replace Engine Housing
    123
  - Replace Support Ring Rear
    130
  - Replace Rear Radialshaft Sealing Ring
    131
  - Replace Oil Pump (Front Ring Carrier)
    132
  - Replace Oil Suction Pipe
    133
  - Assembly of Intercooler
    134
- Intercooler
  
  134
  - Remove Intercooler
    134
  - Replace Intercooler - Element
    139
- Auxiliary Drive, in Front (PTO)
  
  141
- Engine Oil Cooler
  
  142
  - Replace Engine Oil Cooler
    142
  - Repair Oil Cooler
    144
  - Change Motor Oil
    145
  - Change Oil Filter
    146
- Exhaust Manifold, Seals, Heat Exchanger
  
  147
Table of Contents

155
- Fuel System / Functional Description
  
  156
- Fuel Pump, Unit Injector, Lines
  
  158
  - Replace Fuel Pump
    158
  - Disassembly and Assembly of Unit Injector
    161
  - Fix Control Rack
    168
  - Adjust Control Link (Injection Quantity)
    169
  - Loosen Fixing of Control Rod
    170
  - Adjust Start of Injection
    171
  - Exchange Check Valve for Fuel Pre-Pressure to Unit Injector
    174
- Air Filter
  
  175
  - Change Air Filter
    175
  - Replace Turbocharger
    176
- Turbocharger
  
  176
  - Check Bearing Clearance
    179
- Control Solenoid
  
  180
- Change Fuel Filter
  
  184
- Replace Glow Plug
  
  185
- Measurement of Compression Pressure
  
  186
- Fuel System Check
  
  188
Table of Contents

197
- Functional Description Cooling Circuit
  
  198
- Cooler, Heat Exchanger, Expansion Tank
  
  212
  - Disassembly Exhaust Manifold - Heat Exchanger
    213
  - Checks
    217
  - Exchange Heat Exchanger Element
    219
  - Assembly of Exhaust Manifold
    220
  - Exchange Additional Oil Cooler (Only Type 246)
    222
  - Exchange Tandem Cooler
    222
  - Coolant Pipes and Hoses
    223
  - Exchange Triple Cooler
    223
- Pipes, Thermostat
  
  223
  - Exchange Thermostat
    224
  - Exchange Sacrificial Anodes
    226
- Coolant Pump
  
  227
  - Exchange Coolant Pump
    227
  - Install Coolant Pump
    228
  - Exchange Poly-V-Belt
    229
- Poly-V-Belt
  
  229
  - Exchange V-Belts
    230
- V-Belt
  
  230
  - Adjust V-Belts
    232
  - Exchange Raw Water Pump
    233
- Raw Water Pump
  
  233
  - Check Closed Engine Cooling System for Air
    234
- Checks
  
  234
Table of Contents

235
- Alternator
  
  238
- Replace Starter Motor
  
  250
  - Check Starter
    251
  - Battery Cable Lengths and Cross-Sections
    253
- Cables, Wiring Harness - General
  
  253
- E - Box Base Plate; to Eng.no.: 482 17 000
  
  254
- Wiring Harness; to Eng.no.: 482 17 000
  
  256
- E - Box Base Plate; from Eng.no.: 482 18 000/682 18 000 + SOLAS
  
  262
  - Components of E - Box
    263
  - Connection Relay Socket for K24, K26-1 and K27
    263
- Wiring Harness; from Eng.no.: 482 18 000/682 18 000 + SOLAS
  
  264
  - Electronic Engine Management System
    270
- Electronics - General
  
  270
  - Diagnostic System
    271
  - Reading Error Codes
    272
  - Principle Failure Code List
    274
  - Replace Fuses
    276
  - Connection J
    277
  - Connection A5 and X5
    278
  - Fitting Main Connector "J1" Properly
    279
- Instrument Panel
  
  280
- Potentiometer Accelerator, B13
  
  308
- Battery
  
  328

STEYR MOTORS MO256H45 Operation, Maintenance And Warranty Manual (114 pages)

Brand: STEYR MOTORS | Category: Engine | Size: 9 MB

Table of Contents

5
- Start-Up and Functions
  4
  - Fuel and Lubricants
    4
  - Table of Contents
    5
- General
  6
- Product References, Illustrations and Specifications
  7
- Insurance
  7
- Stolen Unit
  7
- Owner Identification Card
  7
- Installation and Pre-Delivery Inspection Log
  8
- Dealer Service - Maintenance
  8
- Illustration Symbols
  8
- Repair Service
  9
- Replacement Parts
  9
- Before Casting off
  9
- Engine Submersion
  10
- Bottom Painting
  10
- Boat Bottom
  10
- Boating Responsibilities
  11
- Safety
  11
- Symbols
  12
Table of Contents

13
- Before Starting
  15
- Starting the Engine
  16
- Stopping the Engine
  16
- Starting the Engine (for SOLAS Only)
  17
- Stopping the Engine (for SOLAS Only)
  17
- Definitions
  18
- Procedure, Work Steps
  18
- Run in Procedure after Major Overhaul
  18
- Engine Break-In Procedure
  19
- Final Ten Hours of Break-In
  19
- First Ten Hours
  19
- Operation after Break-In
  20
- Shifting
  21
- Remote Control Operating Instructions
  22
- Fuel Economy
  23
- Gear Box - Information
  23
- High Altitude Operation
  23
- How to Shift and Control Speed
  23
- Instrument Panel
  24
- Instrument Panel, Standard
  24
- Instrument Indication During Normal Operation
  25
- Instrument Panel (for SOLAS Only)
  26
- Instrument Indication During Normal Operation (for SOLAS Only)
  27
- Emergency Cut off Switch (Lanyard)
  28
- Warning Lights and Audible Alarm
  29
- Electronic Engine Control Unit (ECU)
  30
- Diagnostic System
  31
- Optional Propellers
  32
- Propellers
  32
- Twin Installations
  32
- Operating Procedure for Freezing Temperatures
  33
- Propeller Care
  33
- Propeller Torque
  33
- Salt Water Operation
  33
- Water Jet
  33
- Fuel Contamination
  34
- Fuel Pump
  34
- Fuel System Checks
  34
- Cooling System (Function Description)
  35
- Alternator
  36
- Battery
  36
- Electrical Equipment
  36
- Circuit Breakers
  37
- Dry Operation
  38
- Instrument Panel
  38
- Interrupt Crankshaft Housing Ventilation
  38
- Inversion Switch
  38
Table of Contents

39
- Fuel Requirements
  40
- Fuel Selection Chart
  40
- How to Select Fuel
  40
- Engine Lubrication
  41
- Motor Oil
  41
- Oil Identification Symbol
  41
- Disposal of Automotive Waste Products
  42
Table of Contents

43
Table of Contents

61
Table of Contents

89
- Check Motor Oil Level
  91
- Oil Level for Power Steering
  91
- Oil Level for Transmission
  91
- Refill Motor Oil
  91
- Check Coolant (Closed Cooling Circuit)
  92
- Check Raw Water (Open Circuit with Pump)
  92
- Drain the Raw Water Circuit of the Engine
  92
- Anti-Corrosion Anodes
  93
- Cooling System Anodes
  93
- Air Filter
  94
- Engine Alignment
  94
- Maintainance Poly - V - Belt
  94
- Adjustment of Belts
  95
- Alternator Belt
  95
- Belt for Raw Water Pump
  95
- Measuring Device VR00515/0 for Toothed- and V-Belt
  95
- Servopump Belt (if So)
  95
- Propeller Selection
  97
- STEYR MOTORS - Dealer - Check- List
  98
- Installation and Pre-Delivery Inspection Log
  100
- Preparations for Off-Season Storage
  101
- Start-Up after Storage
  101
- Engine Log
  102

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STEYR MOTORS MO256H45 Manuals

STEYR MOTORS MO256H45 Service Manual (329 pages)

Table of Contents

Table of Contents

Ageneral Remarks

B Specifications

C Maintenance and Service

General Information

E Quality Gudelines for Repair

F Operating Material and Information on Disposal

Gnotes on Safety

H Thightening Torques

J Wear Limits

Table of Contents

Engine Timing, Engine Mount

Cylinder Block

Crankshaft, Bearing, Vibration Damper

Flywheel, Housing

Piston and Connecting Rod

Camshaft, Housing, Valve Gear

Engine Housing, Oil Pump, Oil Suction Pipe

Intercooler

Auxiliary Drive, in Front (PTO)

Engine Oil Cooler

Exhaust Manifold, Seals, Heat Exchanger

Table of Contents

Fuel System / Functional Description

Fuel Pump, Unit Injector, Lines

Air Filter

Turbocharger

Control Solenoid

Change Fuel Filter

Replace Glow Plug

Measurement of Compression Pressure

Fuel System Check

Table of Contents

Functional Description Cooling Circuit

Cooler, Heat Exchanger, Expansion Tank

Pipes, Thermostat

Coolant Pump

Poly-V-Belt

V-Belt

Raw Water Pump

Checks

Table of Contents

Alternator

Replace Starter Motor

Cables, Wiring Harness - General

E - Box Base Plate; to Eng.no.: 482 17 000

Wiring Harness; to Eng.no.: 482 17 000

E - Box Base Plate; from Eng.no.: 482 18 000/682 18 000 + SOLAS

Wiring Harness; from Eng.no.: 482 18 000/682 18 000 + SOLAS

Electronics - General

Instrument Panel

Potentiometer Accelerator, B13

Battery

STEYR MOTORS MO256H45 Operation, Maintenance And Warranty Manual (114 pages)

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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