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ST1175
User Manuals: stertil ST1175 Mobile Lifts
Manuals and User Guides for stertil ST1175 Mobile Lifts. We have
1
stertil ST1175 Mobile Lifts manual available for free PDF download: Service Manual
stertil ST1175 Service Manual (108 pages)
Mobile Column Lift
Brand:
stertil
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Preface
6
2 About this Manual
9
Copyright
9
Limitations of the Document
9
Who Is this Manual Intended for
10
Scope of this Manual
10
Document Conventions
10
Manufacturers Details
11
Guarantee and Liability
12
Compliance with Standards
12
Trademarks
12
Supplements to the Manual
12
Additional Documentation
12
Storing the Manual
13
Recommissioning
13
Version History
13
Statement of Conformity
14
3 Safety
15
Introduction to Safety
15
Hazards
16
Electrical Hazards
16
Mechanical Hazards
16
Fall Hazards
17
General Safety Instructions
17
The Importance of Safety
18
Working in Accordance with Procedures
18
Safety Warnings
18
Personnel
19
Safety Instructions
20
Manufacturers Instructions to the Lift Owner/Employer
24
Safety Features
25
Emergency Stop
25
Safety Signs
25
Power Consumption
29
Lock-Out / Tag-Out
29
Lock-Out / Tag-Out Procedure
30
End Lock-Out/Tag out Procedure
31
Environmental Aspects
31
Disposal
31
REACH Declaration
31
Training Levels
32
4 Description
33
Technical Specifications
33
Lifting Capacity
34
Lifting System
34
Control System
35
Hydraulic Power Unit
36
Column, Lifting Cylinder and Guide Block
36
Control Box
37
Pallet Lifting Mechanism
37
Retractable Wheels
37
Locking Feature
37
5 Installation
38
Unpacking and Setup
38
6 Operation
39
Introduction
39
Safety When Hoisting
39
Linking the Column Lifts
41
Control Box
42
Emergency Shutdown Button
43
Starting
43
Raising
44
Lowering
44
Slow Lowering
45
Lowering into the Safety Locks
45
Setting the Columns
46
Control System
46
Pair Operation
46
Operation of a Single Column
47
Operating the Pallet Lifting Mechanism
47
Running Procedures
48
Preparations before Operation
48
Raising and Lowering
48
Unblocking in Case of Emergency
49
Outdoor Use
50
7 Inspection and Maintenance
51
Aim of Maintenance
51
When You Carry out Maintenance
52
Recommendations for Maintenance
52
Preparations before Inspection and Maintenance
52
Pay Attention to Safety
53
Waste Disposal
53
Forms and Administration
53
Daily Checks by the User
54
Monthly Maintenance
54
Annual Maintenance by the Technical Service
54
Regular Preventive Maintenance Procedures
55
Lubrication Instructions
55
Hydraulic Oil
56
Checking the Emergency Shutdown Mechanism
57
Checking the Safety Locking Feature
58
Checking the Pneumatic Spring(S)
59
Maintenance Switches
59
Programmable Settings
59
Program 60 - Elevation Limiter (Code HS)
60
Program 61 - Unlock While Rising
60
Program 62 - Protection against Crushing
60
Program 63 - Functional Phase Monitoring (Code 04)
60
Program 64 - CE-Stop
61
Program 65 - Safe Limits
61
Program 66 - Potentiometers off (Check Potentiometer Operation)
61
Program 67 - Reading/Calibrating Potentiometers (Code 16)
62
Corrective Maintenance
63
General Safety Requirements for Corrective Maintenance
63
Required Knowledge
63
Request for Repair
64
Communication
64
Spare Parts
64
Corrective Maintenance Procedures
64
Removal and Installation of the Lifting Cylinder
64
Adjustment of the Pallet Lifting Mechanism
65
List of Parts
65
Replacement Parts
66
8 Troubleshooting
67
General
67
Error Messages
67
Error Codes
69
Faults
72
The Column Lift Does Not Rise
73
The Column Lift will Not Lower
74
The Column Lift Lowers of Its Own Accord
75
The Column Lift Is Not Raising Far Enough
75
The Column Lifts Do Not Go up at the same Speed
75
No Mains Power
76
No Control Voltage
76
The Red (FAULT) Push Button Indicator Flashes When the [UP] Button Is Pressed
77
Emergency Lowering Facility
77
Technical Support
77
9 Options
78
Special Adapters
78
10 List of Parts
79
Main Components
80
Hydraulic Unit
84
Hydraulic Cylinder
86
Control Box (Primary)
88
Control Box (Secondary)
90
Connection Cable
92
Pallet Jack Mechanism
93
Label Locations
95
11 List of Parts - Variants and Options
97
Special Adapters
98
12 Appendices
99
Control Box Sticker
99
Electrical Diagram for the Primary Control Box
100
Electrical Diagram for the Secondary Control Box
101
Hydraulics Diagram
102
Dimensional Drawing
103
Inspection Checklist
104
Index
105
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