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Basil 4700
User Manuals: Steris Basil 4700 Cage Rack Washer
Manuals and User Guides for Steris Basil 4700 Cage Rack Washer. We have
1
Steris Basil 4700 Cage Rack Washer manual available for free PDF download: Maintenance Manual
Steris Basil 4700 Maintenance Manual (265 pages)
Cage and Rack Washer
Brand:
Steris
| Category:
Laboratory Equipment
| Size: 6 MB
Table of Contents
Table of Contents
6
A Word from Steris Corporation
4
Advisory
4
Indications for Use
4
Service Information
5
Certification
5
Table of Contents
6
Safety Precautions
11
Definition of Symbols on Identification Nameplate
14
Installation Verification
15
Technical Specifications
15
Voltage, Amperage and Power Consumption
15
Installation Checklist
16
Seismic Anchorage System
16
Noise Level
16
Permissible Environmental Conditions
16
Chemical Additives Specifications
18
Component Identification
19
Basil 4700 Cage and Rack Washer Components
19
Operator Terminal
20
Login Passwords
20
Automatic and Manual Mode
20
Supervisor Mode
20
Service Mode
20
Operator Terminal Touch Screen
21
Audible Signal
22
Operator Terminal and Printer
23
Printer
23
LOCK/UNLOCK/INIT Key Switch
23
Typical Printouts
24
Sample Alarm Printout
24
Sample Printout
24
Oscillating Jet System
25
Safety System
26
Safety Cables
26
Heat Exchanger
27
Automatic Detergent Injection System
28
Reusable-Throwaway Detergent System
28
Automatic Water Flush System for Two Racks
29
Non-Recirculated Final Rinse Spray Header
29
Feeder Bottle Washing System
29
Non-Recirculated Final Rinse
29
Drain Discharge Cooldown with Side Tank and Temperature Guarantee
30
Drain Discharge Cooldown System with Cold Water Injection Only
30
Drain Discharge Side Tank (Typical)
30
Exhaust Fan
31
Operating Instructions
32
Before Operating Washer
32
Manual Drain Valves
32
How to Load Washer
33
Accessories
33
Cycle Operation
35
Review and Print Specific Cycle Program
39
Extend Cycle Phase Time
39
Bypass Phase
39
Cycle Operation: Display Flowchart (Typical)
40
Shutdown Procedure
41
Manual Control Mode
41
FILL Function
41
DRAIN Function
42
Draining Sump
42
Draining Alkaline Tank
42
Draining Acid Tank
42
Draining Cooldown Tank
43
PUMP & DRV Function
43
DRIVE Function
43
Responding to a Fault
45
Resume or Abort a Cycle
46
Abort a Cycle
46
Pause a Cycle
46
Shutdown
47
Power Failure
47
Cycle and Control Value Programming
48
General
48
Supervisor Mode
50
Supervisor Mode Menus
50
Accessing Supervisor Mode
51
Cycles Menu
51
Supervisor Mode Flowchart
52
Routine Maintenance
53
Preventive Maintenance Schedule
54
Preventive Maintenance Guide
54
Daily Cleaning Procedures
57
Weekly Cleaning Procedures
58
Clean Washer Exterior
58
Clean Washer Interior
58
ROUTINE MAINTENANCE (Cont'D)
58
Monthly Cleaning Procedures: Remove Hard Water Deposits from Chamber and Accessories
61
Routine Maintenance
62
Grease Exhaust Fan Bearings
62
Clean Side Tanks
63
Clean Drain Discharge Temperature Control Probe
64
Replace Detergent Squeeze Tube
65
Detergent Supply Pump
65
Replacing Detergent Container
66
Printer Paper Roll Replacement
67
Open Paper Cover Compartment
68
Changing Printer Ribbon Cartridge
69
Troubleshooting
70
Replacement Parts and Products
84
Replacement Parts
84
Heat Exchanger
85
Exhaust Fan
85
Safety Precautions/Service Mode Procedures
90
List of Tables
95
Number Description Page
95
Troubleshooting
95
Safety Precautions
96
Definition of Symbols on Unit
98
How to Enter Service Mode
99
Service Mode Procedures
99
How to Configure Washer
100
How to Perform Tests
103
How to Test (Energize and De-Energize) Outputs
103
Calibration
104
How to Test Printer
104
Conductivity Sensor (Channel A)
105
Conductivity Sensor Calibration (Channel A)
105
Edit Calibration Constants for Conductivity Sensor (Channel A)
105
Thornton Controller
105
Edit Calibration Constants for Ph Sensor
106
Ph Sensor (Channel B) (if Option Is Present)
106
Temperature Calibration
106
Ph Sensor Calibration (Point #1)
107
Ph Sensor Calibration (Point #2)
107
Disposal of Buffer Solutions Used for Calibration
108
Enable/Disable Printer
108
Verification
108
Supervisor Password Modification
110
Acid Wash
112
Alkaline Wash
112
Exhaust
112
Final Rinse
112
Pre-Wash
112
PRINCIPLES of OPERATION (Cont'D)
112
Rinse 1
112
Rinse 2
112
Start-Up Cycle
112
Typical Cycle Treatments
112
Conductivity Injection
113
Detergent Injection
113
Recirculation
113
Time Based Injection
113
Cooldown
114
Cooldown Tank Alarm (if Option Applies)
114
Draining Alarm
114
Draining Complete
114
Draining Phase
114
Header Drain
114
Non Guaranteed Cooldown at the End of a Draining Phase
114
Soaking Phase (Only for Acid Wash)
114
Sump Draining
114
Sump Heating Monitor
114
Cooling Phase
115
Dumping Phase
115
Exhausting Phase
115
Guaranteed Cool down Tank Option
115
Ph Neutralization Phase (Ph Meter Controller)
115
Sump Ph Neutralization
115
Alkaline Wash Tank Filling
116
Alkaline Wash Tank Filling Alarm
116
Alkaline Wash Tank Heating
116
Alkaline Wash Tank Monitor (if Option Applies)
116
Bottle Wash Option
116
Header System
116
Washer Monitoring
116
Acid Wash Tank Filling
117
Acid Wash Tank Filling Alarm
117
Acid Wash Tank Heating
117
Acid Wash Tank Heating Alarm
117
Acid Wash Tank Monitor
117
Alkaline Wash Tank Heating Alarm
117
Bypass Button
117
Extend Button
117
Manual Control Mode
117
Miscellaneous Notes
117
General
119
Inspection and Maintenance
119
Preventive Maintenance Schedule
119
Clean Washer Exterior
123
Clean Washer Interior
123
Daily Cleaning Procedures
123
Weekly Cleaning Procedures
123
Clean Spray Jets and Headers
124
Inspect Self-Cleaning Screen
124
Self-Cleaning Screen
124
Spray Header Flush Plug
124
Exhaust Fan Grease Fittings
125
Grease Exhaust Fan Bearings
125
Monthly Cleaning Procedures
125
Routine Maintenance
125
Clean Drain Discharge Side Tanks
126
Manual Drain Valve
126
Clean Drain Discharge Temperature Control Probe
127
Replace Detergent Squeeze Tube
127
Printer Paper
128
Replacing Detergent Container
128
Cut Paper Edge
129
Install Paper Roll
129
Open Printer Cover
129
Changing Printer Ribbon Cartridge
130
Troubleshooting
131
Troubleshooting Chart
132
Fault Chart
137
List of Figures
170
Illustrated Parts Breakdown
171
Basil 4700 Cage and Rack Washer
173
Cabinet Assembly
175
Sump and Floor Grating Assembly
177
Double Door Interlock System
181
Safety Emergency Stop Cable Assembly
185
Spray Header Assembly
187
Cable and Roller Assembly
189
Traveler Drive and Limit Switch Assembly
191
Automatic Water Rack Flush System (for Two Racks) - Option
193
Damper
195
Exhaust Fan
197
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