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108-12 Flex
stellar labs 108-12 Flex Manuals
Manuals and User Guides for stellar labs 108-12 Flex. We have
1
stellar labs 108-12 Flex manual available for free PDF download: Owner's Manual
stellar labs 108-12 Flex Owner's Manual (60 pages)
Hooklift
Brand:
stellar labs
| Category:
Lifting Systems
| Size: 11 MB
Table of Contents
Serial Tag Location
2
Table of Contents
3
Introduction
4
Hooklift Nomenclature
5
Chapter 1 - Specifications
7
Model 108-12 Flex Specifications
7
Acceptable Subframe Dimensions - Model 108-12 Flex
8
Flex36 Grease Zerk Locations
8
Chapter 2 - Installation
9
General Installation
9
Installer Notice
9
Torque Data Chart
10
Installation Note
11
Step 1: Set the Hooklift Onto the Truck Frame
11
Step 2A (Non-F550/RAM5500): Bolt Tie-Down Castings to Mounting Plates
12
Step 3A (Non-F550/RAM5500): Drill Mounting Holes into Frame Rail
13
Step 4A (Non-F550/RAM5500): Bolt Tie-Down Castings to Truck Frame
13
Step 2B (F550): Bolt Tie-Down Castings to Mounting Plates
15
Step 3B (F550): Drill Mounting Holes into Frame Rail
16
Step 4B (F550): Bolt Tie-Down Castings to Truck Frame
16
Step 2C (RAM5500): Bolt Tie-Down Castings to Mounting Plates
18
Step 3C (RAM5500): Drill Mounting Holes into Frame Rail
19
Step 4C (RAM5500): Bolt Tie-Down Castings to Truck Frame
19
Step 5: Install Bumper
21
Step 6: Install Tarper Tower (if Applicable)
21
Step 7: Install Hydraulic Reservoir and Valve Bank
21
Reservoir Assembly (Cable Controls) - PN 87080
22
Reservoir Assembly (Air Controls) - PN 87083
23
Reservoir Assembly (Electric Controls) - PN 97093
24
Reservoir Subassembly - PN 86117
25
Side Mount Reservoir Subassembly - PN 88147
26
Valve Bank Parts Drawing
27
Step 8: Install PTO and Pump
28
Face Seal/O-Ring Size Chart
29
Step 9: Route Hydraulic Hoses
29
Hose Kit - PN 72355
30
Power Beyond VDM8 Valve
31
Step 10: Route Electrical Components
32
Step 11: Install Cab and PTO Controls
33
Cable Controls
33
Section 120 in Loader W/Ram Mount - Ford F550
34
Ram Mount Adjustment Instructions - Ford F550
35
Section 120 in Loader W/Ram Mount - RAM 5500
36
Ram Mount Adjustment Instructions - RAM 5500
37
Air Controls
38
Electric Controls
39
Step 12: Install Hoist up Light Sensor - PN 83115
40
Step 13: Install Mud Flaps and Fenders
41
Poly Fender Assembly - PN 15681
41
Steel Fender Assembly - PN 89528
41
Step 14A: Apply Hooklift Assembly Decals
42
Step 14B: Apply Chassis Decals
43
Step 15: Fill Reservoir and Activate Hydraulic Flow
44
Step 16: Operate Hooklift
44
Pressure Vs. Capacity
44
Set System Relief Pressure
45
Chapter 3 - Assembly Drawings
47
Base Assembly - PN 41827
47
Dump Assembly - PN 34247
48
Secondary Assembly - PN 34249
49
Main Cylinder Assembly - PN 33462
52
Tilt Cylinder - PN 35169
52
Bumper Assembly - PN 81300
53
Optional Gladhand Assembly - PN 81908
53
Optional Tab Alarm Kit - PN 43120
54
Optional Tab Alarm Wire Harness - PN 26291
55
Optional Proximity Switch Wire Harness - PN 26416
56
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