STC SmartScanIS Manuals

Manuals and User Guides for STC SmartScanIS. We have 1 STC SmartScanIS manual available for free PDF download: User Manual

STC SmartScanIS User Manual (391 pages)

Detection and reporting system for Union Pacific

Brand: STC | Category: Security System | Size: 5 MB

Table of Contents

3
- Contents
  3
- Chapter 1 Introduction
  
  9
  - Purpose of this Guide
    9
  - Cautions
    11
  - Disclaimers
    11
  - How to Comment on this Guide
    11
  - How to Order more Copies of this Guide
    12
  - Standard Warranty
    12
- Chapter 2 Track Components
  
  13
  - Scanners
    13
    
    Bearing Scanners
    15
    
    Wheel Scanners
    19
  - Transducers
    23
  - Auxiliary-Alarm Detectors
    26
  - AEI Antennas
    26
    
    Sinclair SRL470 Antennas
    26
    
    Scala HP9-915 Parapanel Antennas
    27
  - Track Circuit
    28
- Chapter 3 Adjustment Components
  
  29
  - 2066-000 Alignment Fixture
    29
  - 2100-810NG Calibrated Heat Source
    32
    
    Temperature Knob
    35
    
    Gating Switch
    35
    
    Temperature Meter
    36
    
    Function Connectors
    36
    
    Fuse
    36
- Chapter 4 Bungalow Components
  
  37
  - Smartscanis Enclosure
    37
  - 2200-750 Reader Module
    40
    
    Module Views
    40
    
    Front Panel
    41
    
    Pinout on AI1200
    41
    
    Leds on AR2200
    41
    
    Operation
    42
  - 2200-500 Presence Detector Module
    42
    
    Module Views
    43
    
    Pinout
    44
    
    2300-528 Zepic III Board
    44
    
    2150-500 SOTC Interface Board
    45
  - 2200-205 Power Supply Module
    46
    
    Power Supply Board
    47
    
    Power Converter and Battery Charger
    50
  - 2200-600 Modem Module
    51
    
    Power Connection (Power Jack)
    52
    
    System Connection (RS232 Connector)
    53
    
    Line Cable Connection (Line Jack)
    53
    
    Telephone Connection (Phone Jack)
    54
    
    Status Leds
    54
  - 2300-350 Controller Module
    55
    
    2300-200 System Interface Board
    56
    
    2300-100 Processor Board
    67
    
    2058-305 Talker Board
    69
    
    2300-300 Scanner Interface Board
    71
  - Surge Protection Subassembly
    75
    
    Ground Lug
    76
    
    Coaxial Arresters
    76
    
    Surge Arrester for Track Circuit
    76
    
    Terminal Blocks for Incoming Track Circuit
    76
    
    Universal Transient Barriers
    77
    
    AC Surge Protector
    78
    
    AC and DC Breakers
    78
    
    Terminal Blocks for Incoming AC
    78
    
    Terminal Blocks for Incoming DC
    78
  - 2300-357 Efficiency Test Panel
    79
    
    Radio-Test Switch
    80
    
    Led
    80
    
    Detector-Selection Switch
    80
    
    Side-Selection Switch
    80
    
    Car-Selection Thumbwheels
    80
  - Shielded Temperature Probe (2090-100)
    81
- Chapter 5 Preparation
  
  83
- Chapter 6 Installing the Track Components
  
  91
  - Bearing Scanners
    92
  - Transducers
    102
  - Wheel Scanners
    111
  - Track Circuit
    118
  - AEI Antennas
    118
- Chapter 7 Adjusting the Track Components
  
  121
  - Bearing Scanners
    121
  - Wheel Scanners
    126
- Chapter 8 Installing the Bungalow Components
  
  131
  - Grounding System
    131
  - Smartscanis Enclosure
    131
  - Bearing Scanners
    132
  - Wheel Scanners
    134
  - Gating Transducers
    135
  - Advance Transducers
    137
  - Dragging-Equipment Detector
    138
  - Track Circuit
    139
  - Telephone
    140
  - Shielded Temperature Probe
    141
  - Radio Antenna
    143
  - AEI Antennas
    144
  - Batteries
    145
  - Wind Monitor
    148
    
    Configuring the Smartscanis for RS485 Communication
    148
    
    Connecting the Wind-Monitor Hardware
    149
  - High-Load Detector
    150
- Chapter 9 Placing a System into Service
  
  151
  - Checking the Trackside Components
    151
  - Checking the Bungalow Components
    152
  - Powering-Up the Smartscanis
    153
  - Adjusting the Battery Float Voltage
    156
  - Adjusting the Track Circuit
    157
  - Checking the Scanner Shutters
    158
  - Calibrating the Scanners
    160
    
    Bearing Scanners
    161
    
    Wheel Scanners
    166
  - Checking the Broadcast
    169
  - Checking the Speech Data
    171
  - Checking the Number of Axles
    173
  - Checking for Hot Bearing
    174
  - Checking Communication with Harriman Dispatch Center
    175
  - Checking a Train Summary Report
    176
- Chapter 10 Defect Detection
  
  179
  - System Activation
    179
  - System Deactivation
    180
  - Speed Calculation
    180
  - Train Direction
    181
  - Transducer Pulse Processing
    181
  - Axle Scanning
    182
  - Hot Bearing Alarms
    183
    
    Bearing Scan Process
    183
    
    Referencing System
    185
    
    Pyrometer Linearity
    186
  - Hotwheel Alarms
    186
  - Auxiliary Alarms
    188
  - Cold Wheel Alarms
    189
  - Sliding Wheel Alarms
    190
- Chapter 11 Serial Interface
  
  191
  - Serial Ports; RS232 Devices
    192
  - Main Menu
    193
  - Setup Menu
    195
    
    Date and Time
    196
    
    Milepost
    197
    
    Track Number
    198
Alarm Limits

200
- A) Absolute
  201
- B) Differential
  201
- C) Hot Wheel
  201
- Milepost-0501.2, Track:single Alarm Limits
  201
- D) Cold Wheel
  203
- E) CS Slope
  204
- F) CS Minimum
  205
- G) Cold Journal
  207
- H) Cold Wheel Scanner
  208
- I) Cold Trains
  208
- J) Sliding Wheel Ratio
  208
- Alarm to Change or Esc to Quit
  209
  - Equipment
    214
  - Messages
    228
  - System Functions
    235
  - Polling System
    247
  - Serial Ports
    250
  - Amtech Reader Parameters
    253
  - Modem Setup
    255
- K) Max Alarms
  209
- Chapter 12 Producing Reports
  
  259
  - Train Summary Report
    261
  - Train Detail Report
    266
  - Exception Summary Report
    275
  - Exception Detail Report (Extended)
    279
  - Exception Detail Report (Abbreviated)
    288
  - System Status Report
    291
  - Last Train Report
    296
  - Range of Trains Report
    296
  - Event Log Report
    298
  - T94 Train Detail Report
    303
- Chapter 13 Radio Announcements
  
  313
  - Arrival Messages
    313
  - Real-Time Messages
    314
  - Post-Train Messages
    315
    
    Nothing Detected
    316
    
    Only an Integrity Failure Detected
    317
    
    Exception Alarms Detected
    318
  - Rebroadcasting Post-Train Messages
    323
- Chapter 14 Using the Efficiency Test Panel
  
  325
  - Arming the Efficiency Test Panel
    325
  - Disarming the Efficiency Test Panel
    326
- Chapter 15 Replacing Chips
  
  327
  - Replacing Firmware Chip on Talker Board
    327
  - Replacing Speech Data Chips on Talker Board
    329
- Chapter 16 Customer Service
  
  333
  - Reaching STC
    333
  - Returning Equipment for Repair
    333
  - Reporting Problems or Suggestions
    334
  - Ordering Spare Parts
    334
  - Checking on Shipments and Orders
    334
- Appendix A System Alarms
  
  335
  - AC Power Is Off! Alarm
    335
  - Advance Turn-On Failure Alarm
    335
  - Basetime Error Reader 1 Alarm
    335
  - Basetime Error Reader 2 Alarm
    336
  - Blind Pyro Alarm
    336
  - Cold Rail Alarm
    336
  - Cold Resistor Alarm
    337
A.8 Cold Wheel Scanner Alarm

338
- Cold Wheel Scanner Alarm
  338
- Cold Wheel Scanner Resistor Alarm
  339
- Dead Wheel Scanner Resistor Alarm
  339
- Efficiency Test Panel in Use Alarm
  340
- Equal Heats Test Failed Alarm
  340
- Integrity Failure Alarm
  340
- Low Battery Alarm
  340
- No Basetime Reader 1 Alarm
  340
- No Basetime Reader 2 Alarm
  341
- Reverse Direction Detected Alarm
  341
- Short Train Alarm
  341
- Sliding Wheel Alarm
  341
- Stuck Dragger Alarm
  342
- Successive Cold Wheel Resistors Exceeded Alarm
  342
- Successive Cold Wheels Exceeded Alarm
  342
- Test Train Alarm
  342
- Appendix B Integrity Failures
  
  343
  - Dead Battery Alarm
    343
  - Dead Resistor Alarm
    343
  - Are Covered in the Next Appendix. Chapter 11 - Serial Interface Tells How to View or Change
    343
  - F) CS Minimum
    343
  - G) Cold Journal
    343
  - Max Equal Heat Test Failures Exceeded Alarm
    344
  - Maximum Exception Alarms Exceeded Alarm
    344
  - H) Cold Wheel Scanner
    344
  - I) Cold Trains
    344
  - J) Sliding Wheel Ratio
    344
  - Alarm to Change or Esc to Quit
    344
  - Maximum Transducer Spikes Exceeded Alarm
    345
  - Pretrain Stuck Dragger Alarm
    345
  - Pretrain Stuck Hiload Alarm
    345
  - Pretrain Stuck Wideload Alarm
    345
  - Slow Train Alarm
    345
  - Successive Cold Rails Exceeded Alarm
    346
  - Successive Cold Resistors Exceeded Alarm
    346
  - Very Slow Train Alarm
    346
- Appendix C System Functions
  
  347
  - Radio Test
    349
  - Vocabulary Test
    349
  - Gate Test
    350
  - 1Khz Test Tone
    350
  - Auto-Calibration
    350
  - Reset the COP Counters
    351
  - Remote System Reset
    351
  - Clear All Stored Train Data
    351
  - Clear Event Log
    351
  - Send JC Message
    351
  - Send JM Message
    351
  - Send JP Message
    352
  - Send JS Message
    352
  - Real-Time Diagnostics
    352
- Appendix D Replacing Scanner Cover-And-Module Assemblies
  
  353
  - Bearing Scanners
    353
  - Wheel Scanners
    358
- Appendix E Calibration of Scanners
  
  361
  - Bearing Scanners
    361
  - Wheel Scanners
    366
- Appendix F Lens Cleaning of Scanners
  
  371
  - Type II Scanners
    371
  - Type III Scanners
    373
- Appendix G Predictive Gate Scanning
  
  377
  - Overview
    377
  - Scanning Process
    378
  - Reporting the Pyrometer Saturation Alarm
    379
- Appendix H Central Reporting System
  
  381
  - Overview
    381
  - Polling Port (COM2)
    381
  - Polling Address
    382
  - Messages
    382
  - Supported Message Types from Union Pacific
    382
  - Unsupported Message Types from Union Pacific
    383
  - Supported Message Types to Union Pacific
    383
  - Modification of Talker Mode
    384
  - Index
    385

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STC SmartScanIS Manuals

STC SmartScanIS User Manual (391 pages)

Table of Contents

Table of Contents

Chapter 1 Introduction

Chapter 2 Track Components

Chapter 3 Adjustment Components

Chapter 4 Bungalow Components

Chapter 5 Preparation

Chapter 6 Installing the Track Components

Chapter 7 Adjusting the Track Components

Chapter 8 Installing the Bungalow Components

Chapter 9 Placing a System into Service

Chapter 10 Defect Detection

Chapter 11 Serial Interface

Alarm Limits

Chapter 12 Producing Reports

Chapter 13 Radio Announcements

Chapter 14 Using the Efficiency Test Panel

Chapter 15 Replacing Chips

Chapter 16 Customer Service

Appendix A System Alarms

A.8 Cold Wheel Scanner Alarm

Appendix B Integrity Failures

Appendix C System Functions

Appendix D Replacing Scanner Cover-And-Module Assemblies

Appendix E Calibration of Scanners

Appendix F Lens Cleaning of Scanners

Appendix G Predictive Gate Scanning

Appendix H Central Reporting System

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