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Farmpacker 40
User Manuals: Staalkat Farmpacker 40 Packing Machine
Manuals and User Guides for Staalkat Farmpacker 40 Packing Machine. We have
1
Staalkat Farmpacker 40 Packing Machine manual available for free PDF download: User Manual
Staalkat Farmpacker 40 User Manual (90 pages)
Brand:
Staalkat
| Category:
Industrial Equipment
| Size: 9 MB
Table of Contents
Table of Contents
2
Introduction
6
Using this Manual
6
Other Documentation
6
Tray Stacker
6
Parts Catalogue
6
Electrical Installation
6
Safety
7
Safety Regulations
7
Warnings
7
Presence of Children
8
Before Starting the Machine
8
Cleaning, Inspection and Maintenance
8
Periodic Inspections
8
Working on the Electrical Installation
8
Adjustments and Repairs
8
Dismantling, Moving and Installing
9
Decommissioning and the Environment
9
Guards and Warning Stickers
10
Main Switch
12
Emergency Stop
13
Technology
14
Names of Major Parts
14
Description
14
Denester (1 in Diag. 8)
14
Carton Transport Lane (6 in Diag. 8)
14
Peak Absorber (2 in Diag. 8)
15
Packer (5 in Diag. 8)
15
Incline Conveyor (7 in Diag. 8)
15
Control Box (4 in Diag. 8)
15
Identification Plate/Ce-Marking (3 in Diag. 8)
15
Use
16
Ambient Conditions
16
Capacity
16
Energy
16
Electricity
16
Sound Level
16
Materials
17
Operation
18
Work Positions
18
Starting
19
Warning Light
20
Stopping
21
Normal Stop
21
Emergency Stop
21
Setting for Type of Cartons
22
Denester, Changing Accessories
23
Carton Transport Lane, Changing Steps Cam
24
Carton Transport Lane, Setting Side Guides
25
Packer, Insert Pitch Adjustment
26
Very Small or very Large Eggs
27
Leaf Springs in Gates
27
Clip-On Gates
27
Maintenance
28
Maintenance Routine
28
Safety During Maintenance
28
Before Starting Maintenance Work
28
At the End of Maintenance Work
28
Maintenance Schedule
29
Lubricants
30
Chains
30
Bearings with Grease Nipple
30
Gear Wheels
30
Guides in Denester
30
Egg Holder Shafts in Packer
30
Memory Pins of Packer
30
Cleaning
31
Cleaning in General
31
Removing Drip Trays
31
Tipping the Packer Gates
32
Removing the Spin Roller
32
Greasing of Bearings
33
Flange Bearings with Grease Nipple
33
Lubrication and Tensioning of Chains
34
Lubrication
34
Tensioning in General
34
Motor and Reduction Box
35
Checking Reduction Box
35
Denester
35
Tensioning Belts
35
Greasing the Gear Wheels
36
5.10 Peak Absorber
37
Tensioning of Belt
37
Tensioning of Extended Belt
38
5.11 Packer
39
Lubrication of Egg Holder Shafts
39
Greasing the Memory Pins
40
User's Manual Staalkat Farmpacker
40
5.12 Incline Conveyor
41
Tensioning the Conveyor Belt
41
Adjustments
42
Peak Absorber
42
Pressure Control
42
Denester
43
Mechanical Operation
43
Electrical Operation
44
Drive Clutch Release Pawl
45
Fig. 36 Denester Drive Clutch Guard
45
Fig. 37 Deck Plate Denester
45
Fig. 38 Drive Clutch Release Pawl
45
Start Moment
46
Fig. 39 Guards
46
Fig. 40 Position of Transport Bars
46
Fig. 41 Position of Steps Disc
46
Fig. 42 Position of Switch Cam
46
Fig. 43 Guards
47
Fig. 44 Position of Transport Bars
47
Fig. 45 Position of Steps Disc
47
Fig. 46 Position of Switch Cam
47
Drive Staalkat Farmpacker 40 Right Hand Model
48
Fig. 47 Deck Plate Denester
48
Fig. 48 Position of Lift Cam 40Right Hand Model
48
Fig. 49 Guard
48
Fig. 50 Position of Locking Disc
48
Drive Staalkat Farmpacker 40 Left Hand Model
49
Fig. 51 Deck Plate Denester
49
Fig. 52 Position of Lift Cam 40Left Hand Model
49
Fig. 53 102S Left Hand Model
49
Fig. 54 Position of Locking Disc
49
Wedge Holders
50
Fig. 55 Wedge Holders
50
Gripper Cam
51
Fig. 56 Gripper Cam
51
Gripper Levers
52
Fig. 57 Gripper Levers
52
Grippers
53
Fig. 58 Grippers
53
Hinge Pins for Auxiliary Grippers
54
Auxiliary Gripper Rods
54
Auxiliary Grippers
54
Fig. 59 Hinge Pins for Auxiliary Grippers
54
Fig. 60 Auxiliary Gripper Rods
54
Carton Transport Lane
55
Mechanical Operation
55
Electrical Operation
55
Drive Clutch Release Pawl
56
Fig. 61 Carton Transport Lane Drive Clutch Guard
56
Fig. 62 Drive Clutch Release Pawl
56
Drive
57
Fig. 63 Guards
57
Fig. 64 Carton Transport Lane Drive Sprocket
57
Fig. 65 Carton Transport Lane Steps Cam
57
Packer
58
Mechanical Operation
58
Fig. 66 Packer Operation
58
Electrical Operation
59
Clearance of Fingers
60
Fig. 67 Clearance of Fingers
60
Locking Star in Locked Position
61
Fig. 68 Locking Star in Locked Position
61
Lock Pawl Play
62
Fig. 69 Lock Pawl Play
62
Using Gauges
63
Fig. 70 Using Gauges
63
Transfer Strip
64
Fig. 71 Transfer Strip
64
Starwheels in Locked Position
65
Fig. 72 Starwheels in Locked Position
65
Position of Fingers between Starwheels
66
Fig. 73 Distance between Fingers and Stars
66
Start Starwheel Shaft
67
Fig. 74 Start Moment Starwheel Shaft
67
Friction Clutch Starwheel Shaft
68
Fig. 75 Friction Clutch Starwheel Shaft
68
Ejector Height
69
Fig. 76 Ejector Height
69
Tipping Plates
70
Fig. 77 Tipping Plates Adjustment
70
Distance between Egg Holders
71
Fig. 78 Egg Holders
71
Pitch of Egg Holders
72
Fig. 79 Egg Holder Pitch Adjustment
72
Height of Egg Holders
73
Fig. 80 Height of Egg Holders
73
Opening of Egg Holders
74
Fig. 81 Opening of Egg Holders
74
Catch Flap
75
Fig. 82 Stop Flap
75
Start Moment of Carton Transport
76
Fig. 83 Adjustment of Carton Transport Start Moment
76
Cam for Egg Holders
77
Fig. 84 Cam for Egg Holders
77
Cams for Ejectors, Tipping Plates and Gate Movement
78
Fig. 85 Cams for Ejectors and Tipping Plates
78
Cam for Insert Mechanism
79
Fig. 86 Cam for Insert Mechanism
79
Error Messages General
80
Fuses and Thermal Relay
80
Fig. 87 Control Box Guard
80
Fig. 88 Position of Fuses
80
Trouble Shooting
80
Ordering Spare Parts
81
Using the Parts Catalogue
81
Order Form
81
Finding the Right Page
81
Type of Machine
81
Fig. 89 Type of Machine (Example)
81
Right Hand and Left Hand Machines
82
Fig. 90 Right Hand Version
82
Fig. 91 Left Hand Version
82
Before/After a Certain Date
83
Fig. 92 before a Certain Date
83
Fig. 93 after a Certain Date
83
Quantities
84
Length
84
Fig. 94 Quantities
84
Fig. 95 Length
84
Assembled Units
85
Non-Standard Parts
85
Machine-Order no
85
Other Documentation
85
Other Equipment
85
Electrical Installation
85
Fig. 96 Assembled Units
85
List of Figures
86
Index
89
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