User Manuals: Staalkat Farmpacker 40 Packing Machine

User Manuals: Staalkat Farmpacker 40 Packing Machine

Manuals and User Guides for Staalkat Farmpacker 40 Packing Machine. We have 1 Staalkat Farmpacker 40 Packing Machine manual available for free PDF download: User Manual

Staalkat Farmpacker 40 User Manual

Staalkat Farmpacker 40 User Manual (90 pages)

Brand: Staalkat | Category: Industrial Equipment | Size: 9 MB

Table of Contents

Table of Contents
2
Introduction

6
- Using this Manual
  6
- Other Documentation
  6
  - Tray Stacker
    6
  - Parts Catalogue
    6
  - Electrical Installation
    6
Safety

7
Technology

14
- Names of Major Parts
  14
- Description
  14
- Use
  16
- Ambient Conditions
  16
- Capacity
  16
- Energy
  16
  - Electricity
    16
- Sound Level
  16
- Materials
  17
Operation

18
- Work Positions
  18
- Starting
  19
- Warning Light
  20
- Stopping
  21
  - Normal Stop
    21
  - Emergency Stop
    21
- Setting for Type of Cartons
  22
- Very Small or very Large Eggs
  27
  - Leaf Springs in Gates
    27
  - Clip-On Gates
    27
Maintenance

28
- Maintenance Routine
  28
- Safety During Maintenance
  28
  - Before Starting Maintenance Work
    28
  - At the End of Maintenance Work
    28
- Maintenance Schedule
  29
- Lubricants
  30
  - Chains
    30
  - Bearings with Grease Nipple
    30
  - Gear Wheels
    30
  - Guides in Denester
    30
  - Egg Holder Shafts in Packer
    30
  - Memory Pins of Packer
    30
- Cleaning
  31
  - Cleaning in General
    31
  - Removing Drip Trays
    31
  - Tipping the Packer Gates
    32
  - Removing the Spin Roller
    32
- Greasing of Bearings
  33
  - Flange Bearings with Grease Nipple
    33
- Lubrication and Tensioning of Chains
  34
  - Lubrication
    34
  - Tensioning in General
    34
- Motor and Reduction Box
  35
  - Checking Reduction Box
    35
- Denester
  35
  - Tensioning Belts
    35
  - Greasing the Gear Wheels
    36
- 5.10 Peak Absorber
  37
  - Tensioning of Belt
    37
  - Tensioning of Extended Belt
    38
- 5.11 Packer
  39
  - Lubrication of Egg Holder Shafts
    39
  - Greasing the Memory Pins
    40
- User's Manual Staalkat Farmpacker
  
  40
  - 5.12 Incline Conveyor
    41
    
    Tensioning the Conveyor Belt
    41
Adjustments

42
- Peak Absorber
  42
  - Pressure Control
    42
- Denester
  43
  - Mechanical Operation
    43
  - Electrical Operation
    44
  - Drive Clutch Release Pawl
    45
  - Fig. 36 Denester Drive Clutch Guard
    45
  - Fig. 37 Deck Plate Denester
    45
  - Fig. 38 Drive Clutch Release Pawl
    45
  - Start Moment
    46
  - Fig. 39 Guards
    46
  - Fig. 40 Position of Transport Bars
    46
  - Fig. 41 Position of Steps Disc
    46
  - Fig. 42 Position of Switch Cam
    46
  - Fig. 43 Guards
    47
  - Fig. 44 Position of Transport Bars
    47
  - Fig. 45 Position of Steps Disc
    47
  - Fig. 46 Position of Switch Cam
    47
  - Drive Staalkat Farmpacker 40 Right Hand Model
    48
  - Fig. 47 Deck Plate Denester
    48
  - Fig. 48 Position of Lift Cam 40Right Hand Model
    48
  - Fig. 49 Guard
    48
  - Fig. 50 Position of Locking Disc
    48
  - Drive Staalkat Farmpacker 40 Left Hand Model
    49
  - Fig. 51 Deck Plate Denester
    49
  - Fig. 52 Position of Lift Cam 40Left Hand Model
    49
  - Fig. 53 102S Left Hand Model
    49
  - Fig. 54 Position of Locking Disc
    49
  - Wedge Holders
    50
  - Fig. 55 Wedge Holders
    50
  - Gripper Cam
    51
  - Fig. 56 Gripper Cam
    51
  - Gripper Levers
    52
  - Fig. 57 Gripper Levers
    52
  - Grippers
    53
  - Fig. 58 Grippers
    53
  - Hinge Pins for Auxiliary Grippers
    54
  - Auxiliary Gripper Rods
    54
  - Auxiliary Grippers
    54
  - Fig. 59 Hinge Pins for Auxiliary Grippers
    54
  - Fig. 60 Auxiliary Gripper Rods
    54
- Carton Transport Lane
  55
- Packer
  58
  - Mechanical Operation
    58
  - Fig. 66 Packer Operation
    58
  - Electrical Operation
    59
  - Clearance of Fingers
    60
  - Fig. 67 Clearance of Fingers
    60
  - Locking Star in Locked Position
    61
  - Fig. 68 Locking Star in Locked Position
    61
  - Lock Pawl Play
    62
  - Fig. 69 Lock Pawl Play
    62
  - Using Gauges
    63
  - Fig. 70 Using Gauges
    63
  - Transfer Strip
    64
  - Fig. 71 Transfer Strip
    64
  - Starwheels in Locked Position
    65
  - Fig. 72 Starwheels in Locked Position
    65
  - Position of Fingers between Starwheels
    66
  - Fig. 73 Distance between Fingers and Stars
    66
  - Start Starwheel Shaft
    67
  - Fig. 74 Start Moment Starwheel Shaft
    67
  - Friction Clutch Starwheel Shaft
    68
  - Fig. 75 Friction Clutch Starwheel Shaft
    68
  - Ejector Height
    69
  - Fig. 76 Ejector Height
    69
  - Tipping Plates
    70
  - Fig. 77 Tipping Plates Adjustment
    70
  - Distance between Egg Holders
    71
  - Fig. 78 Egg Holders
    71
  - Pitch of Egg Holders
    72
  - Fig. 79 Egg Holder Pitch Adjustment
    72
  - Height of Egg Holders
    73
  - Fig. 80 Height of Egg Holders
    73
  - Opening of Egg Holders
    74
  - Fig. 81 Opening of Egg Holders
    74
  - Catch Flap
    75
  - Fig. 82 Stop Flap
    75
  - Start Moment of Carton Transport
    76
  - Fig. 83 Adjustment of Carton Transport Start Moment
    76
  - Cam for Egg Holders
    77
  - Fig. 84 Cam for Egg Holders
    77
  - Cams for Ejectors, Tipping Plates and Gate Movement
    78
  - Fig. 85 Cams for Ejectors and Tipping Plates
    78
  - Cam for Insert Mechanism
    79
  - Fig. 86 Cam for Insert Mechanism
    79
- Error Messages General
  80
- Fuses and Thermal Relay
  80
  - Fig. 87 Control Box Guard
    80
  - Fig. 88 Position of Fuses
    80
Trouble Shooting

80
Ordering Spare Parts

81
- Using the Parts Catalogue
  81
  - Order Form
    81
  - Finding the Right Page
    81
  - Type of Machine
    81
  - Fig. 89 Type of Machine (Example)
    81
  - Right Hand and Left Hand Machines
    82
  - Fig. 90 Right Hand Version
    82
  - Fig. 91 Left Hand Version
    82
  - Before/After a Certain Date
    83
  - Fig. 92 before a Certain Date
    83
  - Fig. 93 after a Certain Date
    83
  - Quantities
    84
  - Length
    84
  - Fig. 94 Quantities
    84
  - Fig. 95 Length
    84
  - Assembled Units
    85
  - Non-Standard Parts
    85
  - Machine-Order no
    85
- Other Documentation
  85
  - Other Equipment
    85
  - Electrical Installation
    85
  - Fig. 96 Assembled Units
    85
List of Figures

86
Index

89

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