SPXFLOW Votator II Heat Exchangers Manuals

Manuals and User Guides for SPXFLOW Votator II Heat Exchangers. We have 1 SPXFLOW Votator II Heat Exchangers manual available for free PDF download: Instruction Manual

SPXFLOW Votator II Instruction Manual (101 pages)

SCRAPED SURFACE HEAT EXCHANGER

Brand: SPXFLOW | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
Warranty
6
Shipping Damage or Loss
6
Warranty Claim
6
Safety
7
Care of Component Materials
8
Stainless Steel Corrosion
8
Elastomer Seal Replacement Following Passivation
8
Introduction
9
Models and Specifications
9
Cylinder Assembly
9
Product Side and Jacket Pressure Ratings
9
Machine Serial Number
9
Votator II Media Configurations
10
Special Considerations for Vertical Votator II
10
Installation
11
Site Selection Considerations
11
Foundation & Drainage
11
Clearances
11
Leveling the Unit
11
Electrical Power Connections
11
Mutator Rotation Check
12
Mechanical Seals
12
Single Mechanical Seal
12
Double Mechanical Seal
12
2005 Mechanical Seal Design
13
Flush Fluid Requirements
14
Piping
14
Guidelines for Piping
14
Suggested Media Piping for Steam
14
Suggested Media Piping for Water or Liquid
15
Refrigeration Piping Installation
16
Liquid Line Installation
16
Suction Line Installation
16
Hot Gas Line (if Required)
16
Pressure Relief Line
16
Refrigeration Valves
17
Liquid Feed Solenoid Valve
17
Dual Pressure Regulating Valve
17
Sporlan Level Master Control (LMC) or Level Switch
17
Refrigerant Return Valve
17
Flow Control Valves
18
Hot Gas Pressure Regulating Valve
18
Pressure Relief Valve
18
Suggested Media Piping for Liquid over Feed Refrigeration
19
Suggested Media Piping for Gravity Refrigeration
20
Electrical Equipment
22
Refrigeration Wiring Schematics
23
Freeze Protection Components
23
Gravity Refrigeration with Level Master Control (LMC)
24
Gravity Refrigeration with Level Switch
25
Liquid Overfeed Refrigeration System
26
Media System Check
27
Special Considerations for Vertical Votator II
27
Minimum Height - Vertical Votator II
27
Working Access - Vertical Votator II
27
Mounting Pole - Vertical Votator II
27
Mounting Scrape Cylinders - Vertical Votator II
28
Hydraulic System - Vertical Votator II
28
Gravity Refrigeration System - Vertical Votator II
30
Typical Dimensional Data and Hydraulic Lift System
31
Votator II General Assembly
31
Horizontal Refrigeration Assembly
32
Vertical Refrigeration System
33
Horizontal Frame Options
34
Vertical Mounting Suggestions
35
Vertical Cylinder Mounting
36
Vertical Mounting Pole/Hydraulics
37
Vertical Hydraulic Schematic
38
Operation
39
Pre-Startup Check
39
For Refrigeration Units Only
39
Pre-Production Run Setup
39
Startup Procedure
40
Heating/Liquid Cooling Applications
40
Refrigeration Applications - Pumped and Gravity Systems
40
Shutdown Procedure
41
Preventing Tube Scoring
41
Maintenance
42
Routine Maintenance - Horizontal Votator II
42
Routine Maintenance - Vertical Votator II
43
Scheduled Maintenance
49
Preventive Maintenance
49
Mutator Shaft Bearing
50
Extra Heavy Duty Votator II Shaft Bearing
50
Shafts
50
Gear Drive
50
Blades
51
Mechanical Seals
51
Tubes
51
Care of Heat Exchanger Tube
51
Product Side
52
Inspection of Chrome Plated Nickel or Stainless Steel Tubes
53
Inspection of Stainless Steel Tubes
53
Jacket Side
53
For Units Using Steam, Water, or Liquid
53
For Units Using Refrigerant
53
Cleaning the Flanges
53
Leak Testing
54
Scraper Blade Maintenance
54
Blade Inspection
54
Scraper Blade Removal & Replacement
54
Scraper Blade Wear
54
Blade Sharpening
54
Maintenance of Horizontal Votator II
55
Shaft Removal - Horizontal Unit
55
Shaft Installation - Horizontal Unit
56
Heat Exchanger Tube Removal - Horizontal Unit
58
Heat Exchanger Tube Installation - Horizontal Unit
59
Maintenance of Vertical Votator II
60
Shaft Removal - Vertical Unit
60
Shaft Installation - Vertical Unit
61
Heat Exchanger Tube Removal -Vertical Unit
62
Mechanical Seal Maintenance
64
Single Mechanical Seal
64
Seal Head Insert Removal and Installation
64
Seal Body Insert (Rotating Seal Face) Used before 2012
64
Single Mechanical Seal Installation
65
One-Piece Single and Double Mechanical Seals
66
Primary/Secondary Seal Head Insert Removal and Installation
66
One-Piece Primary Seal Body (Rotating Seal Face)
67
Removable Seal Body Insert (Rotating Seal Face)
67
Assembly of Removable Primary Seal Body
67
Assembly of 2012 Primary Seal Body
68
Seal Assembly Installation on Shaft
68
Servicing Mechanical Seals - Vertical Votator II
70
Parts Lists
72
Latch
72
Product Heads
72
Votator II Blades
73
Labels
73
Cylinder Assembly
74
Cylinder Assembly - Shaft
76
Cylinder Assembly - Removable Tube
77
2012 Single and Double Mechanical Seal
79
One-Piece Single & Double Mechanical Seal, 2005-2012
81
Two-Piece Single & Double Mechanical Seal, 2000-2004
83
Two-Piece Single Mechanical Seal (with Flushing Lip Seal), 1997-2004
85
Two-Piece Single Mechanical Seal
86
(Retrofit of the One-Piece Design - 2005)
87
(Retrofit of the One-Piece Design - 2005)
89
Vertical Refrigeration Piping
90
Vertical Frame/Hydraulics
92
Shaft Heater (Optional)
94
Troubleshooting
95
Unthawing a Frozen System
98
Water and Air in Refrigeration System
98

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