SPXFLOW TopGear BLOC Series Manuals

Manuals and User Guides for SPXFLOW TopGear BLOC Series. We have 1 SPXFLOW TopGear BLOC Series manual available for free PDF download: Instruction Manual

SPXFLOW TopGear BLOC Series Instruction Manual (68 pages)

INTERNAL GEAR PUMPS

Brand: SPXFLOW | Category: Water Pump | Size: 16 MB

Table of Contents
3
Introduction
7
General
7
Reception, Handling and Storage
7
Reception
7
Handling
7
Storage
7
Safety
8
General
8
Pump Units
9
Pump Unit Handling
9
Installation
9
Before Commissioning the Pump Unit
10
Name Plate - CE Declaration of Conformity
10
Technical Conventions
11
Pump Description
12
Type Designation
12
General Technical Information
14
Pump Standard Parts
14
Operating Principle
14
Self-Priming Operation
15
Safety Relief Valve - Working Principle
15
Sound
15
General Performance
15
Main Characteristics
16
Pressure
17
Sound Level
17
Sound Level of a Pump Without Drive
17
The Sound Level of the Pump Unit
18
Influences
18
Material Options
18
Jacket Options
18
Internals
19
Bush Materials
19
Maximum Temperature of Internals
19
Operation under Hydrodynamic Lubrication Conditions
19
Maximum Torque of Pump Shaft and Rotor Material Combination
19
Mass Moment of Inertia
20
Radial Clearances
20
Play between Gear Teeth
20
Maximum Size of Solid Particles
20
Shaft Sealing
20
Safety Relief Valve
21
Pressure
22
Heating
22
Safety Relief Valve - Relative Adjustment
22
Sectional Drawings and Part Lists
24
Single Safety Relief Valve
24
Heated Spring Casing
25
Double Safety Relief Valve
25
Installation
26
General
26
Location
26
Short Suction Line
26
Accessibility
26
Outdoor Installation
26
Indoor Installation
27
Stability
27
Drives
27
Starting Torque
27
Shaft Rotation for Pump Without Safety Relief Valve
28
Shaft Rotation for Pump with Safety Relief Valve
29
Suction and Discharge Pipes
30
Forces and Moments
30
Piping
30
Isolating Valves
31
Strainer
31
Secondary Piping
31
Drain Lines
31
Heating Jackets
32
Flush Media
32
Guidelines for Assembly
33
Transport of Pump Unit
33
Foundation Pump Unit
33
Variators, Motors
33
Electric Motor Drive
33
Instructions for Start-Up
35
General
35
Cleaning the Pump
35
Cleaning Suction Line
35
Venting and Filling
35
Checklist - Initial Start-Up
36
Start-Up
37
Shut-Down
37
Abnormal Operation
37
Trouble Shooting
38
Instructions for Re-Using and Disposal
40
Re-Use
40
Disposal
40
Maintenance Instructions
41
General
41
Preparation
41
Surroundings (on Site)
41
Tools
41
Shut-Down
41
Motor Safety
41
Conservation
41
External Cleaning
42
Electrical Installation
42
Draining of Fluid
42
Fluid Circuits
42
Specific Components
43
Nuts and Bolts
43
Plastic or Rubber Components
43
Flat Gaskets
43
Filter or Suction Strainer
43
Anti-Friction Bearings
43
Sleeve Bearings
43
Shaft Seal - Mechanical Seal
43
Front Pull-Out
44
Back Pull-Out
44
Clearance Adjustment
44
Designation of Threaded Connections
45
Threaded Connection Rp (Example Rp 1/2)
45
Threaded Connection G (Example G 1/2)
45
Instructions for Assembly and Disassembly
46
General
46
Tools
46
Preparation
46
After Disassembly
46
Couplling Bush
47
General
47
TG BLOC15-50 to TG BLOC86-100 Coupling Bush Assembly
47
Anti-Friction Bearings
47
TG BLOC15-50 to TG BLOC86-100 Disassembly
47
TG BLOC15-50 to TG BLOC86-100 Assembly
48
Mechanical Seal
49
General
49
Preparation
49
Special Tools
49
General Instructions During Assembly
49
Assembly of the Rotating Part
49
Assembly of the Stationary Seat
50
Pumps
50
General
50
TG BLOC15-50 to TG BLOC86-100
50
Relief Valve
51
Disassembly
51
Assembly
51
Sectional Drawings and Part Lists
52
TG BLOC15-50 to TG BLOC86-100
52
Hydraulic Part
53
Bearing Lantern
53
Jacket
54
Single Mechanical Seal
54
Dimensional Drawings
55
Standard Pump
55
TG BLOC15-50 to 86-100
56
Flange Connections
56
Cast Iron
56
Stainless Steel
57
Jackets (S) on Pump Cover and Thread Connection
57
TG BLOC15-50 to 86-100
57
Safety Relief Valves
58
Single Safety Relief Valve
58
Double Safety Relief Valve
58
Heated Safety Relief Valve
59
Heated Double Safety Relief Valve
59
Weights - Mass
60

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