SPX FLOW Johnson Pump TopGear GP120-100 Manuals

Manuals and User Guides for SPX FLOW Johnson Pump TopGear GP120-100. We have 2 SPX FLOW Johnson Pump TopGear GP120-100 manuals available for free PDF download: Instruction Manual

SPX FLOW Johnson Pump TopGear GP120-100 Instruction Manual (124 pages)

Internal Gear Pumps

Brand: SPX FLOW | Category: Water Pump | Size: 13 MB

Table of Contents
3
1 Introduction

7
- General
  7
- Reception, Handling and Storage
  7
  - Reception
    7
  - Handling
    7
  - Storage
    7
- Safety
  8
  - General
    8
  - Pump Units
    9
    
    Pump Unit Handling
    9
    
    Installation
    9
    
    Before Commissioning the Pump Unit
    10
    
    Disassembly/Assembly of the Coupling Guard
    10
    
    Name Plate - Declaration of Conformity
    10
- Technical Conventions
  11
2 Pump Description

12
- Type Designation
  12
3 General Technical Information

16
- Pump Standard Parts
  16
- Operating Principle
  16
  - Self-Priming Operation
    17
  - Safety Relief Valve - Working Principle
    17
- Sound
  17
- General Performance
  17
- Main Characteristics
  18
- Pressure
  19
- Sound Level
  19
- Material Options
  20
- Jacket Options
  21
- Electrical Heating
  21
- Internals
  22
- Mass Moment of Inertia
  23
- Axial and Radial Clearances
  23
- Extra Clearances
  24
- Play between Gear Teeth
  25
- Maximum Size of Solid Particles
  25
- Shaft Sealings
  25
- Safety Relief Valve
  30
  - Pressure
    31
  - Heating
    31
  - Safety Relief Valve - Relative Adjustment
    32
  - Sectional Drawings and Part Lists
    33
    
    Single Safety Relief Valve
    33
    
    Heated Spring Casing
    34
    
    Double Safety Relief Valve
    34
- Installation
  35
  - General
    35
  - Location
    35
    
    Short Suction Line
    35
    
    Accessibility
    35
    
    Outdoor Installation
    35
    
    Indoor Installation
    36
  - Drives
    36
    
    Stability
    36
    
    Starting Torque
    36
    
    Radial Load on Shaft End
    37
  - Shaft Rotation for Pump Without Safety Relief Valve
    37
  - Shaft Rotation for Pump with Safety Relief Valve
    38
  - Suction and Discharge Pipes
    39
    
    Forces and Moments
    39
    
    Piping
    39
    
    Isolating Valves
    40
    
    Strainer
    40
  - Secondary Piping
    40
    
    Drain Lines
    40
    
    Heating Jackets
    41
  - Flush/Quench Media
    42
    
    Packing
    42
    
    Single Mechanical Seal
    43
    
    Double Mechanical Seal - Tandem Arrangement
    43
    
    Cartridge Mechanical Seal
    44
    
    Double Mechanical Seal - Back-To-Back Arrangement
    44
    
    Secondary Connections
    45
  - Guidelines for Assembly
    48
    
    Transport of Pump Unit
    48
    
    Foundation Pump Unit
    48
    
    Variators, Gear Box, Gear Motors, Motors
    48
    
    Electric Motor Drive
    48
    
    Combustion Engines
    49
    
    Shaft Coupling
    49
    
    Guarding of Moving Parts
    50
    
    Electrical Heating
    50
- Instructions for Start-Up
  51
  - General
    51
  - Cleaning the Pump
    51
    
    Cleaning Suction Line
    51
  - Venting and Filling
    51
  - Checklist - Initial Start-Up
    52
  - Start-Up
    53
  - Shut-Down
    53
  - Abnormal Operation
    53
- Trouble Shooting
  54
  - Instructions for Re-Using and Disposal
    56
    
    Re-Use
    56
    
    Disposal
    56
- Maintenance Instructions
  57
  - General
    57
  - Preparation
    57
    
    Surroundings (on Site)
    57
    
    Tools
    57
    
    Shut-Down
    57
    
    Motor Safety
    57
    
    Conservation
    57
    
    External Cleaning
    58
    
    Electrical Installation
    58
    
    Draining of Fluid
    58
    
    Fluid Circuits
    59
    
    Electrical Heating
    59
  - Specific Components
    59
    
    Nuts and Bolts
    59
    
    Plastic or Rubber Components
    59
    
    Flat Gaskets
    59
    
    Filter or Suction Strainer
    59
    
    Anti-Friction Bearings
    60
    
    Sleeve Bearings
    61
    
    Shaft Seals
    62
  - Front Pull-Out
    64
  - Back Pull-Out
    64
  - Clearance Adjustment
    64
  - Designation of Threaded Connections
    65
    
    Threaded Connection Rp (Example Rp 1/2)
    65
    
    Threaded Connection G (Example G 1/2)
    65
4 Instructions for Assembly and Disassembly

66
- General
  66
- Tools
  66
- Preparation
  66
- After Disassembly
  66
- Anti-Friction Bearings
  67
- Relief Valve
  69
  - Disassembly
    69
  - Assembly
    69
- Electrical Heating
  70
  - General
    70
  - Electrical Heating on the Pump Cover (in the Idler Pin)
    70
    
    Disassembly
    70
    
    Assembly
    70
  - Electrical Heating Around Shaft Seal (in the Intermediate Casing)
    71
    
    Disassembly
    71
    
    Assembly
    71
- Mechanical Seal
  72
  - General
    72
  - Preparation
    72
  - Special Tools
    72
  - General Instructions During Assembly
    73
  - Assembly of the Stationary Seat
    73
  - Assembly of the Rotating Part
    73
  - Adjustment of Mechanical Seal
    74
    
    GS - Single Mechanical Seal
    74
    
    GG - Double Mechanical Seal Tandem
    78
    
    GD - Double Mechanical Seal "Back-To-Back
    78
    
    GC - Mechanical Seal Cartridge
    80
- Coupling Guard
  83
5 Sectional Drawings and Part Lists

86
- TG GM2-25 and TG GM3-32
  86
  - Hydraulic Part
    87
  - Bearing Bracket
    87
  - Flange Connection Options
    87
  - S-Jacket Options
    88
    
    S-Jacket on Pump Cover
    88
    
    S-Jacket Around Shaft Seal
    88
  - Seal Options
    88
    
    Packing Rings - PQ
    88
    
    Single Mechanical Seal - GS
    89
    
    Double Mechanical Seal Tandem - GG
    89
    
    Double Mechanical Seal Back-To-Back - GD
    89
- TG GM6-40 to TG GM360-150
  90
6 Dimensional Drawings

102
- Standard Pump
  102
  - TG GM2-25 to TG GM6-40
    102
  - TG GM15-50 to TG GM360-150
    103
- Flange Connections
  104
  - TG GM2-25 to TG GM6-40
    104
  - TG GM15-50 to TG GM360-150
    104
- Jackets - Electrical Heating
  105
  - TG GM2-25 to TG GM6-40
    105
  - TG GM15-50 to TG GM360-150
    106
  - Electrical Heating
    107
- Safety Relief Valves
  108
- Bracket Support
  113
- Weights - Mass
  113

SPX FLOW Johnson Pump TopGear GP120-100 Instruction Manual (92 pages)

Internal Gear Pumps

Brand: SPX FLOW | Category: Water Pump | Size: 10 MB

Table of Contents
3
1 Introduction

7
- General
  7
- Reception, Handling and Storage
  7
  - Reception
    7
  - Handling
    7
  - Storage
    7
- Safety
  8
  - General
    8
  - Pump Units
    9
    
    Pump Unit Handling
    9
    
    Installation
    9
    
    Before Commissioning the Pump Unit
    10
    
    Disassembly/Assembly of the Coupling Guard
    10
    
    Name Plate - Declaration of Conformity
    10
- Technical Conventions
  11
2 Pump Description

12
- Type Designation
  12
3 General Technical Information

15
- Pump Standard Parts
  15
- Operating Principle
  15
  - Self-Priming Operation
    16
  - Safety Relief Valve - Working Principle
    16
- Sound
  16
- General Performance
  16
- Main Characteristics
  17
- Pressure
  18
- Sound Level
  18
- Material Options
  20
- Jacket Options
  20
- Electrical Heating
  20
- Internals
  20
- Mass Moment of Inertia
  22
- Axial and Radial Clearances
  22
- Extra Clearances
  22
- Play between Gear Teeth
  23
- Maximum Size of Solid Particles
  23
- Shaft Sealing
  24
  - Packed Gland (no Lantern Ring)
    24
  - Packing Ring Materials
    24
- Safety Relief Valve
  25
  - Pressure
    26
  - Heating
    26
  - Safety Relief Valve - Relative Adjustment
    26
  - Sectional Drawings and Part Lists
    28
    
    Single Safety Relief Valve
    28
    
    Heated Spring Casing
    29
    
    Double Safety Relief Valve
    29
- Installation
  30
  - General
    30
  - Location
    30
    
    Short Suction Line
    30
    
    Accessibility
    30
    
    Outdoor Installation
    30
    
    Indoor Installation
    31
  - Drives
    31
    
    Stability
    31
    
    Starting Torque
    31
    
    Shaft Rotation for Pump Without Safety Relief Valve
    32
  - Shaft Rotation for Pump with Safety Relief Valve
    33
  - Suction and Discharge Pipes
    34
    
    Forces and Moments
    34
    
    Piping
    34
    
    Isolating Valves
    35
    
    Secondary Piping
    35
    
    Drain Lines
    35
    
    Guidelines for Assembly
    37
    
    Transport of Pump Unit
    37
    
    Foundation Pump Unit
    37
    
    Variators, Gear Box, Gear Motors, Motors
    37
    
    Electric Motor Drive
    37
    
    Combustion Engines
    38
    
    Shaft Coupling
    38
    
    Guarding of Moving Parts
    39
    
    Electrical Heating
    39
- Instructions for Start-Up
  40
  - General
    40
  - Cleaning the Pump
    40
  - Venting and Filling
    40
    
    Cleaning Suction Line
    40
  - Checklist - Initial Start-Up
    41
  - Start-Up
    42
  - Shut-Down
    42
  - Abnormal Operation
    42
- Trouble Shooting
  43
  - Instructions for Re-Using and Disposal
    45
    
    Re-Use
    45
    
    Disposal
    45
- Maintenance Instructions
  46
  - General
    46
  - Preparation
    46
    
    Surroundings (on Site)
    46
    
    Tools
    46
    
    Shut-Down
    46
    
    Motor Safety
    46
    
    Conservation
    46
    
    External Cleaning
    47
    
    Electrical Installation
    47
    
    Draining of Fluid
    47
    
    Fluid Circuits
    47
    
    Electrical Heating
    47
  - Specific Components
    48
    
    Nuts and Bolts
    48
    
    Plastic or Rubber Components
    48
    
    Flat Gaskets
    48
    
    Filter or Suction Strainer
    48
    
    Anti-Friction Bearings
    48
    
    Recommended Greases (also Consult Supplier !)
    48
    
    Sleeve Bearings
    49
    
    Shaft Seal
    50
  - Front Pull-Out
    51
  - Back Pull-Out
    51
  - Clearance Adjustment
    51
  - Designation of Threaded Connections
    52
    
    Threaded Connection Rp (Example Rp 1/2)
    52
    
    Threaded Connection G (Example G 1/2)
    52
4 Instructions for Assembly and Disassembly

53
- General
  53
- Tools
  53
- Preparation
  53
- After Disassembly
  53
- Anti-Friction Bearings
  54
- Relief Valve
  56
  - Disassembly
    56
  - Assembly
    56
- Electrical Heating
  57
  - General
    57
  - Electrical Heating on the Pump Cover (in the Idler Pin)
    57
    
    Disassembly
    57
    
    Assembly
    57
  - Electrical Heating Around Shaft Seal (in the Intermediate Casing)
    58
    
    Disassembly
    58
    
    Assembly
    58
- Coupling Guard
  59
5 Sectional Drawings and Part Lists

62
- TG GP2-25 to TG GP6-40
  62
  - Hydraulic Part
    63
  - Bearing Bracket
    63
  - Flange Connection Options
    63
  - Jacket Options
    64
    
    Jacket Option on Pump Cover
    64
    
    Jacket Option Around Shaft Seal
    64
  - Seal Option: Packing Rings PO
    65
- TG GP15-50 to TG GP360-150
  66
6 Dimensional Drawings

72
- Standard Pump
  72
  - TG GP2-25 to TG GP6-40
    72
  - TG GP15-50 to TG GP360-150
    73
- Flange Connections
  74
  - TG GP2-25 to TG GP6-40
    74
  - TG GP15-50 to TG GP360-150
    74
- Jackets - Electrical Heating
  75
- Safety Relief Valves
  78
- Bracket Support
  81
- Weights - Mass
  81

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SPX FLOW Johnson Pump TopGear GP120-100 Manuals

SPX FLOW Johnson Pump TopGear GP120-100 Instruction Manual (124 pages)

Table of Contents

1 Introduction

2 Pump Description

3 General Technical Information

4 Instructions for Assembly and Disassembly

5 Sectional Drawings and Part Lists

6 Dimensional Drawings