SPX CS4000 Mini Manuals

Manuals and User Guides for SPX CS4000 Mini. We have 1 SPX CS4000 Mini manual available for free PDF download: Technical Reference Manual

SPX CS4000 Mini Technical Reference Manual (106 pages)

Mini Controller with Ethernet

Brand: SPX | Category: Controller | Size: 1 MB

Technical Support
2
Limited Warranty
4
Preface

6
- Who Should Use this Manual
  
  6
- How to Use this Manual
  
  6
- Abbreviations
  
  8
  - Table of Contents
    10
1 Overview

16
2 Think Safety First

24
- General Machine Safety
  25
- Electrical Safety
  26
3 Identifying the Components

28
- Front Panel
  
  29
  - LED Display
    29
  - Figure 3-1. Front Panel View
    29
  - Parameter Set Switch
    30
  - Access Screws
    30
- Top and Bottom Panel
  
  30
  - AC Power Cord
    30
  - Interbus-S I/O Connector
    30
  - Figure 3-2. Top Panel View
    30
  - I/O Connector
    31
  - Tool Connector
    31
  - Figure 3-3. Bottom Panel View
    31
  - RS-422 Connector
    32
  - Ethernet Connector
    32
  - Printer/Barcode Connector
    32
  - SDLC I/O Network Connector
    32
  - RS-232 Connector
    32
  - Ground Fault Circuit Interrupter
    32
  - Fuses
    33
- Enclosure Interior
  
  33
  - Figure 3-4. Components Inside the Enclosure of the CS4000 Mini Controller with Ethernet
    34
    
    Figure 3-5. Front View of the TCM
    35
    
    Tool Control Module
    35
    
    Figure 3-6. Rear View of the TCM and Location of the Servo Amplifier Fuse
    36
    
    Device Control Module
    37
    
    Figure 3-7. DCM Board and DCM Battery Location
    37
    
    Servo Amplifier
    37
    
    Backplane
    38
    
    Figure 3-8. CS4000 Mini Controller with Ethernet Backplane
    38
    
    Address Switches
    39
    
    Backplane Fuses
    39
    
    Figure 3-9. I/O Board
    40
    
    I/O Board
    40
    
    Power Supply
    40
    
    Ethernet Interface Card
    41
    
    Figure 3-10. Ethernet Interface Card
    41
    
    Table 3-1. Description of Ethernet Interface Card Leds
    42
    
    Figure 3-11. Interbus-S Module Side View
    43
    
    Interbus-S Module
    43
    
    Figure 3-12. Interbus-S Module Top View
    44
    
    Table 3-2. Description of Leds on the Side of the Interbus-S Module
    44
    
    Table 3-3. Description of Leds on the Top of the Interbus-S Module
    44
    
    Figure 3-13. Ground Fault Circuit Interrupter
    45
    
    Fuses
    45
    
    Ground Fault Circuit Interrupter
    45
4 Installing the CS4000 Mini Controller with Ethernet

46
5 Setting up the Ethernet

60
6 Setting up the 485 Network

84
- Installing the SDLC Card
  
  84
- Setting up Visual Supervisor for a 485 Network
  
  84
7 Setting up the RS-232 Link

92
- Setting up Visual Supervisor
  
  92
- Using RS-232 Cables
  
  92
8 Maintenance/Troubleshooting

94
- Replacement Parts
  
  94
  - Table 8-1. Replacement Parts
    94
- Replacing Main Power Fuses
  
  95
- Replacing Backplane Fuses
  
  95
- Cleaning the Enclosure Window
  
  95
- Troubleshooting
  
  96
9 Technical Information

98
Index

104

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SPX CS4000 Mini Manuals

SPX CS4000 Mini Technical Reference Manual (106 pages)

Table of Contents

Preface

Who Should Use this Manual

How to Use this Manual

Abbreviations

1 Overview

Receiving, Sending and Storing Data

Using Ethernet

Using a 485 Network Using SDLC

Using the RS-232 Serial Port

Using an Interbus-S Digital I/O Module

Using the Siemens 3964R Barcode Protocol

Deciding How to Set up the Controller

2 Think Safety First

3 Identifying the Components

Front Panel

Top and Bottom Panel

Enclosure Interior

4 Installing the CS4000 Mini Controller with Ethernet

Mounting the CS4000 Mini Controller with Ethernet

Power and Connection-Requirements

Meeting the AC Input Power Requirements

Grounding

I/O Wiring

Connector Pinout Definitions

5 Setting up the Ethernet

Programming the Ethernet Interface Card

Setting up Visual Supervisor for an Ethernet Network

Using Ethernet Network Cables

6 Setting up the 485 Network

Installing the SDLC Card

Setting up Visual Supervisor for a 485 Network

7 Setting up the RS-232 Link

Setting up Visual Supervisor

Using RS-232 Cables

8 Maintenance/Troubleshooting

Replacement Parts

Replacing Main Power Fuses

Replacing Backplane Fuses

Cleaning the Enclosure Window

Troubleshooting

9 Technical Information

Assembly Drawing

Index

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