Spike Systems CBG-100 Manuals

Manuals and User Guides for Spike Systems CBG-100. We have 1 Spike Systems CBG-100 manual available for free PDF download: System Manual

Spike Systems CBG-100 System Manual (84 pages)

Automated Motorized Hydraulic Traffic Controller

Brand: Spike Systems | Category: Control Systems | Size: 4 MB

Table of Contents
3
Section 1 - Pre-Installation Planning and Considerations
7
Warnings And Notices
7
Product Model Numbers
7
Wiring For Traffic Control Signal
7
Product Family Description And Specifications
8
Right Or Left Side Configuration
8
Spike Systems Crash Barrier Gate (Cbg) Product Family Overview
9
CBG-100 As Installed And Dimensions For Installation Planning
9
Figure 1 -- CBG-100 as Installed and Dimensions for Installation Planning
9
CBG-120 As Installed And Dimensions For Installation Planning
10
CBG-140 As Installed And Dimensions For Installation Planning
10
Figure 3 -- CBG-140 as Installed and Dimensions for Installation Planning
10
CBG-160 As Installed And Dimensions For Installation Planning
11
CBG-180 As Installed And Dimensions For Installation Planning
11
Figure 5 -- CBG-180 as Installed and Dimensions for Installation Planning
11
Section 2 - Physical Installation
13
Installation Preparation: System Unpacking
13
Figure 6 -- Control and Non-Control Cabinets Secured to Shipping Pallet
13
Crash Barrier Gate Component Weights
14
Crash Barrier Gate (Cbg) System Installation
15
Figure 7 - Inner Panel Removal from Control and Non-Control Cabinets
15
Pre-Installation Considerations: Ensure Power and Data Conduits Are Properly in Place
16
Pre-Installation Considerations: Optional Inductive Loop Vehicle Detector (Saw Cut Control Loop)
16
Figure 8 - Inductive Loop Vehicle Detector (Saw Cut Loop) Planning
16
Saw Cut Inductive Loop Vehicle Detector As Preparation For Installation
17
Figure 9 - Temporary Placement of Control Cabinet to Mark Location of Saw Cut Beneath the Control
17
Figure 10 - Inductive Loop Vehicle Detector (Saw Cut Loop) Beneath Cabinet
18
Permanent Control Cabinet Placement (Left Hand Configuration Shown)
19
Figure 11 - Placement of Control Cabinet
19
Figure 12 - Placement of Non-Control Cabinet
20
Ramp Installation Instructions
21
Figure 13 - CBG-100 Placement of First Ramp Segment
21
Figure 14 - Punch on Ramp Segment Indicating Traffic Flow Direction
22
Figure 15 - CBG-100 Placement of Second Ramp Segment
23
Figure 16 - CBG-100 Placement of Third Ramp Segment
23
Figure 17 - CBG-100 Placement of Fourth Ramp Segment
24
Figure 18 - CBG-100 Placement of Gate into Ramp Segments to Verify Alignment
24
Additional Ramp Installation Instructions, Cbg-120
25
Figure 19 - CBG-120 Placement of Fifth Ramp Segment
25
Additional Ramp Installation Instructions, Cbg-140
26
Figure 20 - CBG-120 Placement of Gate into Ramp Segments to Verify Alignment
26
Figure 21 - CBG-140 Placement of Fifth Ramp Segment
27
Figure 22 - CBG-140 Placement of Sixth Ramp Segment
27
Additional Ramp Installation Instructions, Cbg-160
28
Figure 23 - CBG-140 Placement of Gate into Ramp Segments to Verify Alignment
28
Figure 24 - CBG-160 Placement of Fifth Ramp Segment
29
Figure 25 - CBG-160 Placement of Sixth Ramp Segment
29
Figure 26 - CBG-160 Placement of Seventh Ramp Segment
30
Figure 27 - CBG-160 Placement of Gate into Ramp Segments to Verify Alignment
30
Additional Ramp Installation Instructions, Cbg-180
31
Figure 28 - CBG-180 Placement of Fifth Ramp Segment
31
Figure 29 - CBG-180 Placement of Sixth Ramp Segment
32
Figure 30 - CBG-180 Placement of Seventh Ramp Segment
32
Figure 31 - CBG-180 Placement of Barrier Gate into Ramp Segments to Verify Alignment
33
Barrier Gate Hinge Bolt Installation
34
Figure 32 - Gate Hinge Installation, Control Cabinet
34
Figure 33 - Detailed Gate Hinge Installation, Control Cabinet
35
Figure 34 - Gate Hinge Installation, Non-Control Cabinet
35
Figure 35 - Detailed Gate Hinge Installation, Non-Control Cabinet
36
Figure 36 - Measurements to Ensure Proper Component Alignment
37
Hydraulic Cylinder Bolt Installation
38
Figure 37 - Hydraulic Cylinder Bleeder Valve Locations
38
Figure 38 - Hydraulic Cylinder Bolt Installation, Non-Control Cabinet
39
Figure 39 - Detail View - Hydraulic Cylinder Bolt Installation, Non-Control Cabinet
39
Figure 40 - Hydraulic Cylinder Bolt Installation, Control Cabinet
40
Figure 41 - Detailed View - Hydraulic Cylinder Bolt Installation Control Cabinet
40
Installation Of Concrete Anchors
41
System View Prior To Anchor Installation
41
Figure 42 - System View Prior to Anchor Installation
41
Figure 43 - General Measuring Guideline to Ensure Component Alignment
42
Figure 44 - Specific Measuring Guideline to Ensure Component Alignment
42
Figure 45 - Titen Head Anchor Bolt
43
Section 3 - Hydraulic, Electrical, and Control Installation
45
Hydraulic Hose Installation
45
Figure 46 - Hydraulic Hose Location, as Shipped, Inside Control Cabinet
45
Figure 47 - Two Hydraulic Hoses Routed through Ramp Gates to Non-Control Cabinet
46
Hydraulic System Bleeding
47
Figure 48 - Hydraulic Hose Connection, Non-Control Cabinet
47
Verify Proper Alignment Of Upper Limit Switch Within Control Cabinet
49
Figure 49 - View of Upper and Lower Limit Switches, Control Cabinet
49
Figure 51 - Location of Lower Limit Switch, Control Cabinet, Reference Only
50
Replace Inside Panels For Control And Non-Control Cabinets
51
Figure 52 - Replacement of Inner Panels Control and Non-Control Cabinets
51
Reflective Tape Installation On Barrier Gate
52
Figure 53 - Reflective Tape Application, Crash Barrier Gate
52
Ac Power Connection
53
Figure 54 - AC Power Junction Box Inside Control Cabinet
53
Figure 55 - Location of Flexible Conduit Installation to AC Junction Box, Control Cabinet
54
Traffic Control Signal Mounting
55
Figure 56 - Location of Traffic Control Mounting Adapter, Control Cabinet
55
Figure 57 - Sealant Locations for Traffic Control Mounting Adapter, Control Cabinet
56
Figure 58 - Traffic Control Signal Wiring
57
Wiring For Remote Operating Switch (Guard Shack, Typically)
58
Figure 59 - Installation Location of Field Connection Barrier Operator
58
Figure 60 - Limit Switch Wiring (Usually Performed at Factory)
59
Installation Electrical Reference Information
60
Figure 61 - Electronic Control Panel Components, Control Cabinet
60
Figure 62 - Electronic Control Panel Terminal Blocks, Control Cabinet
61
Figure 63 - 24 VDC Wiring Diagram, Control Cabinet
62
Figure 64 - 110 VAC Wiring Diagram, Control Cabinet
63
Section 4 - System Operation and Maintenance
65
Barrier Gate Manual Operation
65
Figure 65 - Manual Operating Switch Location
65
Barrier Gate Emergency Operation: Manual Gate Lowering
66
Important Hydraulic Power Unit (Pump) Information
66
Figure 66 - Manual Gate Lowering in Case of Power Loss or Other Unusual Event
66
Barrier Gate Cable Maintenance Considerations
68
Figure 67 - Barrier Gate Cable Access Panel Removal, Maintenance Only
68
Figure 68 - View Behind Gate Access Plate for Security Cable Removal and Replacement
69
On-Going Maintenance Tasks
70
Figure 69 - View of Security Cable as Connected Inside Barrier Gate (Left Side Shown)
70
Maintenance Reference Information
71
Hydraulic Control Unit Wiring
71
Figure 70 - Programmable Logic Controller
75
Appendix A - Warranty
77
Appendix B - Optional Inductive Loop Vehicle Detector Installation
79
Inductive Loop Vehicle Detector (Saw Cut Control Loop) General Guidelines
79
Inductive Loop Vehicle Detector (Saw Cut Control Loop) Relay Connection
80
Figure 71 - Installation Location of Optional Inductive Vehicle Detection Module (Saw Cut Control)
80
Figure 72 - Typical Inductive Vehicle Detection Module (Saw Cut Control)
81
Control Cabinet
82
Figure 73 - Wiring of Optional Inductive Vehicle Detection Module (Saw Cut Control), Control Cabinet
82
Appendix C - Safety Warnings
83

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