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SODICK AP500 Manual

SODICK AP500 Manual (214 pages)

Wire EDM Machine Operation

Brand: SODICK | Category: Industrial Equipment | Size: 1 MB

Table of Contents

Table of Contents
1
Description of this Manual
10
Origin of the Name "Sodick
11
Company Profile
12
Chapter 1 Description of the Edm Process

15
- General Edm Factors
  15
- Wire Diameter and Wire Guides
  15
- Wire Type
  16
- Recommended Wires
  16
- Hard Brass Wire
  16
- Flushing
  17
- Wire Speed
  17
- Wire Tension
  18
- Water Resistivity
  18
- Workpiece Material and Hardness
  19
- Specific Parameters of the Edm Process
  19
- Oscilloscope Display O F 3 Discharge Pulses
  20
- Off
  21
- Wp - Wc
  25
- Understanding the Condition File Manual
  25
- Surface Finish Expected
  26
- More O N the Edm Process
  26
- Other General Tips about Wire Edm
  27
- Start from a Start Hole and Run in Submerge Mode
  27
- Check for Wire Vertical Alignment Often
  27
- Making Punches and dies Fit
  27
Chapter 2 Machine Layout Description

29
- Machine
  30
- Dielectric System
  30
- Control
  30
- Control Screen (Crt) Related Keys
  30
- Keyboard Related Buttons
  31
- Program Activation Keys (Nc Side Only )
  32
- Machine Related Switches ( Switch Sub Panel )
  33
- Awt Related Switches
  33
- Lamps
  34
- Amp - Voltmeters
  35
- Amp Meter
  35
- Additional Switches
  35
- Arrow U P - down Switch
  35
- E Stop Button
  35
- Hour Meter
  35
Chapter 3 Program Zero Description

37
- How T O Assign Your Program Zero Point
  39
- Understanding Work Coordinate Screens
  40
Chapter 4 Program Makeup

43
Chapter 5 The Four Kinds of Wire Motion

49
Chapter 6 Description of Programming Codes and Words

57
- List O F G Codes
  60
- List O F T Codes
  61
- List O F M Codes
  62
- M Code Descriptions
  62
- Additional Information for Post Processor Creation
  63
- Nc Program Examples
  64
- Program Example
  64
Chapter 7 Wire Offset Description

67
- Flush Nozzles
  90
- Wire Guides
  143
- Lower Wire Roller Assembly
  143
- Wire Ejection Rollers
  143
- Way Lubrication
  144
- Automatic Wire Threader
  144
- Wire Cutter
  145
- Low and High Flushing Knobs
  145
- Rst Button
  146
- Wire Guide Assembly Drawings
  147
- Lower Head Alignment Procedure
  149
- Awt a T
  149
- Awt U and V Alignment Procedure
  150
- Set" "Machine" Submode Screen
  150
- Wire Spool Settings A350Wp,A500Wp, A600Wp
  154
- Awt Electrical Cabinet Settings 350,500 ,600
  155
- Power up the Machine
  159
- Power down the Machine
  159
- Rehome the Machine
  159
- Move Axis by "MDI
  160
- Install Wire on the Machine
  160
- Notes about Installing Wire
  160
- Awt Special Note
  161
- Manually Adjust Flushing
  161
- Edge Find by Using the St Key
  161
- Edge Find (Using G80)
  163
- Changing the Axis Display Read any Number
  164
- Vertically Align the Wire
  165
- Corner Find Routine
  168
- Clearing the Memory
  169
- Changing the Filename
  169
- Typing New Programs into Memory
  169
- Saving Programs from Memory to User Disk (with Hard Drive)
  170
- Editing User Disk or Hard Drive Directly
  170
- Saving Programs from Memory to Hard Drive
  171
- Making a Copy of a Program
  171
- Loading Programs from User Disk to Memory (Without Hard Drive)
  172
- Loading Programs from Hard Drive to Memory
  172
- Saving Programs from Hard Drive to User Disk
  172
- Saving Programs from User Disk to Hard Drive
  173
- Deleting Programs from Memory (with or Without Hard Drive)14
  173
- Deleting Programs from User Disk (Without Hard Drive)
  174
- Deleting Programs from User Disk (with Hard Drive)
  174
- Deleting Programs from Hard Drive
  174
- Copying a User Disk to Another Disk (Without Hard Drive)
  175
- Copy a User Disk to Hard Drive or Hard Drive to a User Disk
  175
- Using the Editor
  175
- Copying a System Disk (Without Hard Drive)
  177
- Initializing a New User Diskette
  178
- Running Programs from the Active Memory
  179
- Running Programs from Disk (Without Hard Drive)
  179
- Drawing Graphics
  179
- Changing Power Settings While Machining
  180
- Switching between Machine Control and "Apt
  180
Chapter 15 Crt Screens

183
- Screen Default Parameters
  183
- Mal-MDI Screen
  185
- Mal Screen
  185
- Edit, Graph Screen
  189
- Edit, Graph, Scrn Flag Input Screen
  191
- Display Screen
  193
- Set Screen #1
  195
- Set Screen #2 ( Roll up Key )
  199
- Set, Travel Screen #1
  201
- Set, Travel Screen #2
  203
- Set, Sir/Ptr Screen #2
  205
- Run Screen
  207
- Selectinga Jog Speed
  209
- T O Jog Xory
  210
- T O Jog Uorv
  210
- T O Centerfind
  210
- T O Zerox Yorz Display
  210
- T O Zero Uorv Display
  210
- Wire Alignment
  210

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