SnowEx RD Manuals

Manuals and User Guides for SnowEx RD. We have 1 SnowEx RD manual available for free PDF download: Mechanic's Manual

SnowEx RD Mechanic's Manual (81 pages)

STRAIGHT BLADE SNOWPLOWS

Brand: SnowEx | Category: Snow Blower | Size: 7 MB

Table of Contents
2
Introduction
3
Recommended Tools
3
Available Service Items
3
Safety
4
Safety Definitions
4
Warning/Caution and Instruction Labels
4
Instruction Label
4
Safety Precautions
5
Hydraulic Safety
5
Fuses
5
Personal Safety
5
Cell Phones
6
Ventilation
6
Battery Safety
6
Noise
6
Blade, A‑Frame & Headgear
7
Installing the Emergency Transport Chain
7
Aiming Headlamp Beams
8
Hydraulic System
9
Straight Blades – Hydraulic System Specifications
9
Pump Motor Specifications
9
System Capacity
9
Fastener Torque Specifications
10
Hydraulic Unit Components
11
Valve Locations
12
Solenoid Cartridge Valves
12
Cartridge Valves
13
Blade Movement Functions
13
Check Valves
14
Relief Valves
14
Hydraulic Fitting and Hose Installation
15
To Install Hydraulic Hoses
15
Blade Drop Speed Adjustment
16
Cab Controls
17
Overview
17
Operating the Power Grip Hand‑Held Control
18
Function Time‑Outs
18
Automatic Shutdown
18
Control Functions
18
Operating the Joystick Control
19
Smooth Stop and One‑Touch FLOAT Features
19
Joystick Control Lever Movement
20
Raise, Lower, Float, Angle
20
Fleet Flex Electrical System
21
Smooth Stop
21
One‑Touch FLOAT
21
Enable/Disable Procedure
21
SECURITY GUARD Snowplow Anti-Theft System
22
Activation & Establishing a 4‑Digit Security Code
22
Manual Unlock
22
Clearing an Established 4‑Digit Security Code
23
Light Flash Indicators
23
Additional Notes
23
Hand‑Held Master Control
24
Universal Clear Security
24
Vehicle-Side Electrical Components
25
Harness Diagram - 3-Port Isolation Module
25
3‑Port Isolation Module Overview
26
Turn Signal Configuration Plug
26
Driver-Side Module
26
Passenger-Side Module
26
Snowplow Not Attached to Vehicle
27
Snowplow Attached to Vehicle
27
Scrape Maxx down FORCE ACCESSORY KIT
28
Installation Instructions
28
Operating Instructions
29
Enable or Disable Scrape Maxx Mode
29
Electrical & Hydraulic Schematics
30
Electrical Legend
30
Hydraulic Legend
30
Headlamps – Electrical/Harnesses
31
Vehicle Side
31
Plow Side
31
Headlamps: Typical Led Schematic
33
Led Plow Lights
33
Headlamps: Typical Dual‑Wire Halogen/Led Schematic
35
Headlamps: Dual‑Wire Halogen/Led Installation
37
Led Headlamps
38
Changing the Blade‑Edge Illumination Mode
38
Edgeview Lighting Connections
38
Electrical System Schematic – Straight Blade Snowplows
39
Hydraulic System Schematic – Straight Blade Snowplows
40
Attach Snowplow – Electric
41
System Response
41
Attach Snowplow – Hydraulic
42
Detach Snowplow – Electric
43
Detach Snowplow – Hydraulic
44
Raise — Electrical
45
Hold Blade in Raised Position
45
Raise — Hydraulic
46
Lower — Electrical
47
Lower — Hydraulic
48
Float — Electrical
49
Float — Hydraulic
50
Angle Right — Electrical
51
Angle Right — Hydraulic
52
Angle Left — Electrical
53
Angle Left — Hydraulic
54
Scrape Lock / While in Float — Hydraulic
55
Pump Pressure Relief
56
Striking an Object While Plowing – System Response
56
Angle Left Relief
56
Angle Right Relief
56
Float: Build down Force – Electric
57
Float: Maintain down Force – Electric
59
Float: Maintain down Force, Pump off – Hydraulic
60
Float: Maintain down Force, Pump on – Hydraulic
61
FLOAT: Blade Rises to Follow Surface – HYDRAULIC
62
Troubleshooting
63
How to Use the Troubleshooting Guide
63
Electrical Testing
63
Before You Begin
64
Vehicle Headlamps
65
Incorrect Operation or no Headlamps
65
Snowplow Headlamps
66
Snowplow Park/Turn Lamps
67
Incorrect Operation or no Park/Turn Lamps
67
Snowplow DRL Lamps
68
Incorrect Operation or no DRL Lamps
68
Vehicle Lighting Check
69
Headlamps
69
Joystick or Hand‑Held Control
69
Daytime Running Lights (Drls)
69
Solenoid Coil Activation Test (Scat)
70
SCAT Set‑Up
70
Off-Truck Testing
70
Perform the SCAT
71
Testing Double Stacked Coils
71
After Completing a SCAT Test
72
Individual Solenoid Coil Test
72
Control/Cable/Plow Module Test
73
To Safely Handle the Printed Circuit Board
73
Motor and Motor Relay Test
74
Harness Connections
74
Pump Pressure Test
75
Cartridge & Check Valve Removal
76
Relief Valve Inspection and Adjustment
77
Inspection
77
Adjustment
77
Scrape Lock Adjustment
78
Replacing Damaged Bearing Sleeves
79
Remove Damaged Bearing Sleeve
79
Insert New Bearing Sleeve
79

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