Snow Hawk 600HO MY2006 Manuals

Manuals and User Guides for Snow Hawk 600HO MY2006. We have 1 Snow Hawk 600HO MY2006 manual available for free PDF download: Service Manual

Snow Hawk 600HO MY2006 Service Manual

Snow Hawk 600HO MY2006 Service Manual (250 pages)

Brand: Snow Hawk | Category: Offroad Vehicle | Size: 21 MB

Table of Contents

Table of Contents
3
1 Ad Boivin Limited Warranty

4
2 Snow Hawk 2006

4
3 Warranty Information

8
- Wear Items
  8
- Labour Time
  8
- Vehicle Testing after Repair
  8
- Studded Track
  8
- Damage in Transit
  9
  - Visible Crate Damage
    9
  - Concealed Crate Damage
    9
4 Warranty Parts Management

10
Appendix 1

12
- High Altitude Adjustment Recommendations
  16
- Wire, Cable and Hose Routing
  19
- Spark Plug Wires and Mpem
  19
- Main Chassis Ground Connection
  20
- Temperature Warning Light
  20
- Fuse
  20
- Relay
  20
- Temperature Sensors
  22
- Voltage Regulator
  22
- RPM Output Signal and Accessory Connector
  25
- Hood
  25
- Cable Routing
  25
- Throttle Cable
  25
- Choke Cable
  26
- Rewind Starter Cord
  27
- Hose Routing
  27
- Steel-Braided Brake Hose
  27
- Fuel Hoses
  29
- Fuel Pump
  29
- Overflow/Vent Hoses and Carburetor Vent Hoses
  30
- Coolant Reservoir
  30
- Fuel Tank
  30
- Carburetor Vent Hoses
  31
- Dimensions and Tolerances
  32
- Dimensions and Tolerances
  33
- Electrical System
  36
- CDI System
  37
- Wiring Diagram
  39
- Electrical System - Wiring Harness
  40
- Trigger Coil
  42
- Stator
  42
- Magneto Flywheel
  42
- Ignition Timing
  43
- Scribing a Timing Mark
  43
- Checking Ignition Timing
  44
- System Testing
  46
- Ignition System Testing Sequence
  46
- Lighting System Testing Sequence
  46
- Testing Conditions
  46
- Intermittent Ignition Problems
  47
- Multiple Problems
  47
- Electrical Connector Testing
  47
- Tether Cord Switch
  47
- Generator Coil Testing
  48
- Resistance Testing
  48
- Voltage Testing
  48
- Trigger Coil Testing
  49
- Mpem Voltage Testing
  49
- Lighting Generator Coil
  50
- Chassis, Steering and Body
  52
- Chassis and Steering System
  53
- Body - Hood
  61
- Body – Belly Pan
  64
- Body – Rear Module
  67
- Rear Suspension, Shock and Track
  70
- Rear Suspension
  71
- Shock Exploded View
  76
- Rear Pad
  78
- SH-30A Rear Pad
  79
- Rear Suspension Adjustment
  80
- Spring Tension
  80
- Rear Spring Preload
  80
- Middle Spring Preload
  80
- Shock Maintenance
  81
- Adjusting the Nitrogen Pressure
  89
- Miscellaneous Information
  90
- Track Alignment
  91
- Rear Pad Adjustment
  92
- Front Fork and Twin-Axis Ski
  93
- Fork Leg
  94
- Fork Assembly
  96
- Front Fork
  100
- Adjustment of the Front Fork
  109
- Twin Axis Ski
  110
- Tightening the Nuts
  110
- Loosening the Nuts
  110
- Snow Tracker
  111
- Hydraulic Brake System
  112
- Removal/Installation of Brake Disc And/Or Hub
  115
- Cleaning and Inspection
  115
- Brake Pad Replacement
  116
- Brake Disc
  116
- Re-/Installation of Brake Disc And/Or Hub
  117
- Secondary Transmission System
  118
- Secondary Transmission System
  120
- Torque Limiter System
  121
- Removal of Cog Belt
  123
- Installation of Cog Belt
  124
- Inspection of Secondary Transmission System
  125
- Primary Transmission System
  128
- Primary Transmission System / Primary Clutch
  129
- Primary Transmission System / Secondary Clutch
  131
- General Information
  133
- Removal (Primary Clutch)
  133
- Removal (Secondary Clutch)
  135
- Jackshaft
  135
- Large Bushing and Small Bushing
  135
- Bushings
  136
- Slider Blocks
  136
- Large Bushing
  137
- Small Bushing
  138
- Cam Slide
  138
- Cam
  138
- Jackshaft and Anti-Seize Compound
  139
- Typical - as Seen from above
  139
- Spring
  140
- Initial Spring Preload
  140
- Typical
  140
- Clutch Alignment
  141
- Drive Belt
  142
- Direction of Rotation
  142
- Measuring the Deflection of the Drive Belt
  142
- Checking Drive Belt Tension
  143
- Adjustment of the Deflection
  144
- Emergency Starting
  145
- Engine ( Cylinders / Heads / Base / Exhaust )
  146
- Engine / Bottom End
  147
- Engine Bottom End
  148
- Engine / Crankshaft and Pistons
  149
- Engine / Top End
  151
- Engine Top End
  152
- Engine Top End
  153
- Engine / Exhaust System
  154
- Exhaust System
  155
- Top End
  156
- Troubleshooting
  156
- Cleaning
  156
- RAVE System
  156
- Bottom End
  164
- Crankshaft Bearing
  165
- Crankcase Assembly
  167
- Leak Test and Engine Measurement
  169
- Preparation
  169
- Pump Shaft Oil Gear Reservoir
  170
- Finalizing Reassembly
  171
- Weep Hole
  171
- Engine Dimension Measurement
  173
- Cylinder Head Warpage
  173
- Cylinder Taper
  173
- Cylinder out of Round
  173
- Combustion Chamber Volume Measurement
  174
- Used Piston Measurement
  176
- Cylinder/Piston Clearance
  177
- Used and New Pistons
  177
- Ring/Piston Groove Clearance
  179
- Ring End Gap
  179
- Crankshaft Deflection
  179
- Crankshaft Deflection on PTO Side
  180
- Crankshaft Deflection on MAG Side
  180
- Crankshaft Deflection in Center of Crankshaft
  180
- Connection Rod Big End Axial Play
  180
- Crankshaft End-Play
  181
- Checking Crankshaft Alignment
  181
- Cooling System
  182
- Cooling System Leak Test
  185
- Draining the System
  185
- Thermostat
  186
- Cooling System Refilling Procedure
  187
- Rewind Starter
  188
- Rewind Starter
  190
- Rope Replacement
  192
- To Adjust Cord Tension
  193
- Engine Removal
  196
- Carburators
  197
- Water Pump Oil Tank
  197
- Recoil Starter
  198
- Secondary Clutch
  198
- Engine Connector
  199
- Impulse Hose
  200
- Fuel System
  203
- Carburet0Rs (Tm 40)
  206
- Needle
  212
- Intake Spicket
  212
- Carburetor Adjustments
  213
- Pilot Screw Adjustment
  213
- Installation
  215
- Throttle Cable Adjustment
  215
- Choke Cable Adjustment
  216
- Idle Speed Final Adjustment
  216
- Pump Verification
  217
- Fuel Pump
  217
- Periodic Maintenance
  219
- Carburetion
  221
- Engine
  221
- Fuel Lines and Connections
  221
- Carburetor Adjustment
  221
- Exhaust System
  222
- Primary Transmission
  223
- Primary and Secondary Clutches
  223
- Primary Clutch Bolt
  223
- Pre-Tension of the Secondary Clutch Spring
  223
- Secondary Transmission
  224
- Secondary Transmission Cog Belt
  224
- Brake System
  224
- Brake Fluid
  224
- Front Suspension and Ski
  225
- Brake Pads
  225
- Twin-Axis Ski and Runners
  225
- Rear Suspension and Track
  226
- Shock Absorbers
  226
- Track
  226
- Chassis and Steering
  227
- Handlebar Mounting Bolts
  227
- Steering Mechanism
  227
- Spark Plug
  228
- Symbols Used on the NGK Spark Plugs
  229
- Spark Plug Gap
  230
- Wiring Harness
  230
- Headlamp, Stop Lamp and Engine Cut-Off Switch
  230
- Torque Table
  230
- General Instruction
  231
- First Contact
  232
- Location of Mechanisms and Controls (503 Shown, 600Ho Identical)
  233
- Fuel
  234
- Operating Instructions
  235
- Pre-Driving Inspection
  235
- Starting the Engine
  235
- Break-In Period
  236
- Stopping the Engine
  236
- Inspection – 10 Hours
  237
- Important Maintenance Warnings
  241
- Mandatory Service Products
  242

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