Snorkel 600S Manuals

Manuals and User Guides for Snorkel 600S. We have 1 Snorkel 600S manual available for free PDF download: Service Maintenance Manual

Snorkel 600S Service Maintenance Manual (374 pages)

Brand: Snorkel | Category: Boom Lifts | Size: 40 MB

Table of Contents
3
Section 1 General Information
11
Component Identification
12
660Sj
13
Chassis Component Location
14
Chassis Ballast
15
600Sj
15
Dual Capacity
15
660Sj
16
Single Capacity
16
Dual Capacity
17
Turntable Component Location
18
Left Side
18
Swing Drive Installation
20
Turntable Counterweight
21
Serial Number Locations
22
Working Envelope
23
660Sj
24
Single Capacity
24
Dual Capacity
25
Safety Precautions
26
Operator's Manual Procedures
27
Technical Bulletins
27
Abbreviations List
28
Section 2 Specifications
29
General Specifications
30
660Sj
32
Drive Motor Specifications
34
Engine Specifications
35
Kubota V2403 Turbo Diesel
35
Deutz 2.9 L4 Turbo Diesel
35
Cummins QSF 2.8 Liter T4F
35
Variable Displacement Hydraulic Pump Specifications
36
Swing Drive Specifications
37
Pressure Filter Specifications
37
Brake Specifications
37
Gear Hub Specifications
37
Fastener Torque Chart
38
Standard System
38
Metric System
39
Section 3 Hydraulic Components
41
Chassis Hydraulic Component Location
42
Front Axle Assembly
43
Drive Motor
44
Gear Hub
45
Chassis Hydraulic Hoses
48
Oscillating Axle Cylinder
51
Steer Cylinder
52
Traction Manifold
53
Deutz Engine
53
Turntable Hydraulic Installation
55
Hydraulic Oil Cooler
56
Hydraulic Tank Return Filter
57
Hydraulic and Fuel Tank Tray
58
Hydraulic Pump
59
Coupler Installation
60
Swing Drive
61
Function Manifold
62
Rotary Manifold
64
Pressure Filter
65
Boom Lift Cylinder
66
Master Level Cylinder
67
Extend Cylinder
68
Jib Boom Cylinder
69
Slave Level Cylinder
70
Section 4 Electrical Components
71
Turntable Electrical Components
72
Right Side
72
Kubota Engine
72
Deutz Engine
73
Cummins Engine
75
Engine Tray Latch with Sensor
77
Dual Capacity Sensors
78
Emergency Power Unit
79
Horn Installation
80
Lower Control Box
81
Rear Panel Components
81
Single Capacity
82
Front View
82
Bottom View
83
Internal Wiring
84
Dual Capacity T4F
87
Front View
87
Bottom View
88
Internal Wiring
89
660Sj
92
Single Capacity T4F
92
Front View
92
Bottom View
93
Internal Wiring
94
Dual Capacity T4F
97
Front View
97
Bottom View
98
Internal Wiring
99
Valve Current Control Module
102
Display
103
GP400 Controller
104
Terminal Board Module
107
Booms Electrical Component Location
108
Boom Angle Sensor
109
Foot Switch
110
Selector Valve Harness
111
Upper Control Box
112
112
112
Dual Capacity
112
660Sj
113
Single Capacity
113
Inside View
114
Wire Chart
115
GP440 Controller
117
Joystick
119
Harnesses
121
Kubota Engine
121
Harness and Routing - Right Side
121
Engine Harness
122
Wiring
122
Wire and Connector Legend
124
Deutz 2.9 L4 Engine
126
Harness and Routing - Right Side
126
Engine Harness
128
Wiring
128
Wire and Connector Legend
130
Glo-Plug Relay Harness
133
Cummins Engine
134
Harness and Routing - Right Side
134
Wiring
135
All Engines
137
Harness and Routing - Left Side
137
Lower Control Box to Amber Light Harness
138
Lower Control Box to Limit Switch Harness
139
Function Manifold Harness
140
Hydraulic Oil Cooler Harness
141
Upper Control Box to Lower Control Box Harness
142
Angle Sensor Harness
143
Boom Elevation Limit Switch Harness
144
Single Capacity
144
Dual Capacity
145
Proximity Switch / Angle Sensor Harness
146
Upper Controls Internal Harness
148
Section 5 Engine Components
153
Kubota V2403 TURBO Diesel Engine
154
Right View
154
Left View
155
Section 5 Engine Components
156
Deutz 2.9 Turbo Diesel Engine
156
Right View
156
Left View
157
Cummins QSF 2.8 Liter T4F Diesel Engine
158
Right View
158
Left View
159
Bell Housing
160
Section 6 Drive System Components
161
Drive Motor
162
Section 6 Drive System Components
163
Front Axle
163
Section 7 Booms
165
Main Boom Assembly
166
Tip Boom Assembly
167
Tip Boom Base
168
Main Boom
169
Installation
169
Boom Lift and Master Level Cylinders
170
Hose Carrier Track
171
Intermediate Boom Assembly
172
Intermediate and Tip Boom Assembly
173
Jib Boom
174
Section 8 Platform
175
Platform Components
176
Rotator
177
Snorkel Guard
178
Section 9 Options
179
Tow Kit
180
2KW Belt Driven Generator
181
Specifications
181
Installation
182
Deutz Engine
182
Cummings 2.8 Engine
183
Harness
184
Upper Control Box
185
Cummings 2.8 Engine
185
Troubleshooting
186
7.5Kw Generator
187
Hydraulic Components
187
Electrical Components
188
Electrical Panel
189
Generator Switch at Upper Control Box
190
Troubleshooting
191
10KW Generator
192
Power to Platform
193
Generator to Inverter Installation
194
Harness
195
Troubleshooting
196
Cold Weather Package
200
Hose Installation
200
Lower Control Box
202
Toggle Switch
202
Internal Wiring
203
Switch and Harness
204
Manifold Heater Valve
205
Bellows Kit
207
Platform AC Power
208
Ansi
208
Bumpguard
209
Platform Installation
209
Upper Control Box
210
Wiring
210
LED Light Wire Harness
211
Harness
212
Platform Lights
213
Installation
213
Harness
214
Section 10 Procedures & Adjustments
215
Recommended Tools
216
Torque Hubs
217
Gp400
218
Module Navigation
218
Fault and Flash Codes
220
Help Messages with Flash Codes
220
Help Messages Without Flash Codes
222
Engine Codes
223
Kubota Engine
223
Deutz Engine
227
Cummins Engine
253
Oscillating Axle Lock Cylinder Operation
261
Swing Drive Adjustment Procedure
262
Boom Elevation and Limit Switch Adjustment
263
Boom Pressure Settings
265
Hydraulic Pressure Adjustments for Function Manifold
265
Deutz Engine
265
Turntable Lock Pin Location
269
Extend/Retract Boom Cable Inspection and Adjustment
270
Booms Disassembly / Extend Cylinder Removal
271
Cylinder Removal
272
Main Boom
272
Jib Boom
273
660Sj
273
Rotator
274
Bleeding Procedure
274
Assembly and Disassembly
276
Assembly and Disassembly Procedure
277
Troubleshooting Guide
278
Overload Calibration
279
Section 11 Stage
281
Engine
282
Kubota V2403 Engine - T4F and Stage V
282
Right View
282
Left View
283
Deutz Stage V
284
Right View
284
Left View
285
Engine Harness
286
Deutz Engine
286
Lower Control Box
292
600Sj
292
Front View
292
Bottom View
293
Internal Wiring
294
660Sj
297
Front View
297
Bottom View
298
Internal Wiring
299
Turntable Electrical Installation
302
Deutz Stage V
302
Dual Capacity
302
Upper Control Box
304
304
304
Dual Capacity
304
Top and Bottom View
304
Harness
305
Pinouts
309
Top and Bottom View
312
660Sj
312
Single Capacity
312
Harness
313
Pinouts
317
Top and Bottom View
319
Harness
320
Pinouts
324
Section 12 Maintenance
327
General Maintenance
328
Lubrication Points
330
Platform Rotator
330
Battery Care and Maintenance
332
Maintenance Schedule
334
Prestart Inspection Checklist
334
Frequent Inspection and Maintenance - Every 90 Days or 150 Hours
335
Frequent Maintenance - Every 90 Days or 150 Hours
339
Annual Maintenance - Every 500 Hours
340
Major Repairs
341
Filter Service Intervals
342
Section 13 Schematics
344
Hydraulic Schematic
344
Dual Capacity
344
Deutz Engine
346
Turntable with Tow Package and Hydraulic Warm-Up Valve
346
Turntable with Oil Cooler
347
Traction Manifold
349
Kubota Engine
350
Function Manifold
350
Electrical Schematic
351
Dual Capacity Harness
351
Engine Harness
353
Kubota T3/T4I
353
Deutz TCD2.9L T4F
354
Deutz TCD2.9L Stage V
355
Deutz D2.9 T4F
356
Cummins QSF 2.8L T4F
357
Board Pin Outs
358
Gp400
358
Gp440
362
12V Tbm
366
VCCM
367
Lower Control Box
368
Upper Control Box
369
Section 14 Appendix
371
Appendix A - Glossary
372

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Snorkel 600S Service Maintenance Manual (374 pages)

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