Smartech Mecc Alte DST4602 Manuals

Manuals and User Guides for Smartech Mecc Alte DST4602. We have 1 Smartech Mecc Alte DST4602 manual available for free PDF download: Technical Manual

Smartech Mecc Alte DST4602 Technical Manual (278 pages)

Brand: Smartech | Category: Controller | Size: 6 MB

Table of Contents
5
Introduction
16
Reference Documents
16
Safety Information
16
General Information
17
Requirements
17
Notes on the Configuration of the Device Parameters
17
Definitions
17
Anomalies
17
Acronyms
18
Conventions
19
Firmware Revisions
19
Views of the Device
20
Technical Features
24
Installation
27
Connections
29
Device (J20) Supply
30
Digital Inputs (J1/J2/J3)
30
Digital Outputs (J4/J5/J26)
31
J4 Outputs Contactors Controls
31
Outputs J5
32
Outputs J26
33
Outputs for the Excitation of J6 Battery-Charger Alternator
34
Measure Inputs
34
Generator Voltages Measure
34
Mains/Bars Voltages Input (J23/J24)
35
Voltmeter Transformers Aron Insertion O
36
Inputs for Measuring Currents (J21)
36
Aron Insertion for Current Transformers
37
Inputs for the Measurement of the Auxiliary Current (J22 / J17)
37
Resistive Analogue Input (J27-2, J27-3, J27-4, J27-5/6)
39
ANALOGUE INPUT 3 J27-2 Input (OP Oil Pressure)
40
ANALOGUE INPUT 4 J27-3 Input (CT Coolant Temperature)
41
ANALOGUE INPUT 5 J27-4 Input (FL Fuel Level)
41
J27-5/6 Input (ANALOGUE REFERENCE)
42
Voltage Analogue Inputs (J15-1, J15-3 2, J6-3/4)
43
Use with Potentiometers
44
Use as Digital Inputs
44
Pick-Up Input or W Signal (J27-7, J27-8)
45
Magnetic Pick-Up
45
W Signal
45
Analogue Outputs (J7/J8)
46
Set "Current Loop
46
Offset
47
Rev. 33 | Date: 03/03/2023
47
Current Output ("Current Loop")
47
Live Output
47
Internal Trimmer
47
Trimmer / External Resistor
48
Operating Procedure
48
RS232//RS485 (J14/J16) Serial Communication
49
Can-Bus (J11/J12/J13)
50
ECU Interface (J11)
50
PMCB Bus (J12)
51
Ex_Bus (J13)
51
Other Connectors
52
USB 2.0 Slave(J9)
52
Hmi Serial Interface (J10)
52
Ethernet (J25)
52
Main Functions
53
Front Panel
53
Selector (See Fig. 1)
55
Pushbuttons (See Fig. 1)
55
Warning Lights (See Figure 1)
59
Multifunctional Display
62
Lighting
62
Contrast Adjustment
62
Mode Navigation
63
Structure of Display Areas
64
Top Status Bar
64
Bottom Status Bar
65
Engine Stopped
65
Notes for Dst4602Evolution and DST4602/P Evolution
65
Display Mode
65
P.XX) Programming
65
Plc (L.XX)
65
Plc
66
Plc Logic
66
Virtual Inputs
67
Digital Supports
68
Digital Statuses
68
Virtual Analogues
69
Numerical Supports
69
Status Information (S.XX)
69
Status
70
Anomalies
70
Controller
71
Serial Ports
72
Can-Bus
73
System Status
73
Rev. 33 | Date: 03/03/2023
73
Digital Inputs
74
Digital Outputs
75
Analogue Inputs
75
Analogue Outputs
75
Mains Protections
76
D-Pro 1
77
D-Pro 1
78
D-Pro 2
79
Pulse Counters
79
Electrical Measurements (M.XX)
79
System
79
Mains/Bars
80
Generator
81
Powers
81
Energy Counters
81
Auxiliary Measures
82
Synchronization
82
Parallel
83
Setpoint
83
Setpoint2
84
M.11
84
M.14
85
Engine Measurements (E.XX)
85
Engine
86
Engine 2
86
Engine Counters
87
Fuel Pump
87
External Measures
88
Ht-Af1000Ls/Af2000
88
Man-Datalogger
88
Afr (Air Fuel Ratio)
89
Dashboard
90
Emissions Level Exceedance
91
E.18
91
DPF REGENERATION (Evolution)
93
(Standard)
93
E.25
95
EXHAUST GAS THREATMENT (Standard)
95
ADBLUE Pump (Evolution) E.30 ADBLUE Pump (Standard)
96
E.28
97
Measures from PMCB CAN-BUS (B.XX)
97
Boards on PMCB
97
Generators
97
Total on PMCB
98
Load Management
98
H.XX) Events and History Logs
99
Programming
100
Organization
100
Protection
100
Operating Procedure
103
Access to Programming
104
Menu Selection
104
Parameters Selection
104
Modify a Parameter
105
Set up Limits
106
Exit from Programming
106
Loading Default Values
106
Logics AND/OR
107
Digital Input Configuration
112
Digital Input Functions
113
Virtual Digital Inputs
123
Digital Outputs Configuration
123
Conversion Curves
124
Analogue Inputs Configuration
125
Virtual Digital Inputs
128
Configuration of the Analogue Outputs
129
Alternative Parameters Configuration
129
History Logs (H.XX)
132
How to Visualize the Archives
132
Log Selection
132
Engine Stopped
132
Events
133
Pages for Analogues
139
Locked Recordings
140
Diagnostics Pages for External Devices Connected by Canbus (DTC)
141
Exit from Archives Visualization
142
Deleting of an Archive
142
Working Sequence
143
Operating Modes
143
Events
146
Signalling
146
Plant Types
147
Mains Sensor / Parallel Bars
149
Sensor for the Parallel Bars
150
Signalling
150
Mains Sensor
151
Status of the Mains Acquired by a MC Board
151
Mains Status Acquired by a Digital Input
151
Mains Status Acquired by the Internal Sensor
152
Frequency Check
152
Voltages Check
153
Unbalance Check
154
Rotation Direction Check
154
Internal Sensor Status
154
Mains Global Status
155
Events
156
Signalling
156
Genset
156
Nominal Sizes
157
Asynchronous Generator
157
Engine at Operating Speed" Verification
157
Magnetization Resistances
158
Power-Factor Capacitors
159
Synchronous Generator
159
Frequency
159
Voltages
160
Overview
161
Genset Status
161
Events
161
Signalling
161
Engine
162
Nominal Power
162
Rated Engine Speed
162
Engine Speed (RPM)
163
Acquiring of Analogue Measurements
163
Engine Running/Stopped Status Acknowledgement
164
Engine Commands
166
Engine Preheating Control (PREHEAT)
167
Engine Pre-Lubrication Control (PRELUBE)
167
Glow Plugs Pre-Heating Control (GLOW_PLUGS)
168
Using Two Battery Sets (BATT1 E BATT2)
168
Control to Enable the Engine Control Unit (ECU_ENABLE)
169
Fuel Solenoid Valve Control (FUEL)
169
Command for the Starter (START)
170
Gas Solenoid Valve Control (GAS)
170
Engine Stop Command When Energized (STOP)
170
Idle Speed Command (IDLE)
171
Consent to Starting
171
Manual Control Sequence
172
Manual Start
172
Manual Stop
172
Automatic Command Sequence
173
Automatic Start-Up
174
Standard Automatic Stop
174
Automatic Emergency Stop
175
Masking of Oil Protections
175
Events
175
Signalling
176
Fuel Pump
177
Functioning Mode
177
Use with an Analogue Level Transducer
178
To Use this Function Requires
178
Level Evaluation
179
Pump Control
179
Events
180
Maintenance
181
AFR (Air Fuel Ratio)
182
Operation
182
Correction of the Mixer Position
183
Mixer Position
183
Actuator Position
183
Mixer Command
183
Ramps
184
Mixer Manual Control
184
Mixer Automatic Control
184
Engine Stopped or During Stopping Cycle
184
Starting the Engine
184
Engine Running Without Load (GCB Open)
185
Engine Running at Low Load (GCB Closed, Kw
185
Engine Running at High Load (GCB Closed, Kw
185
AFR-IN Protection
187
MAT Temperature Management
187
Incoherent Parameters
188
Adblue Fluid Pump
188
Use with an Analogue Level Measurement
189
Use with a Contact Level Transducer
190
Evaluation of the Level
190
Automatic Management of the Pump
190
Manual Management of the Pump
190
Protections
190
Signalling
190
Inhibition to Automatic Intervention
192
Inhibition from Contact
192
Inhibition from Clock
192
Inhibition to Load Management
192
Inhibition Due to Mains Failure
193
Inhibition Due to "GCB Switch Not Open
193
Signalling
193
Inhibition to Taking of Load
194
Inhibition from Contact
194
Control from Serial Ports
194
Due to Failure of the Mains
194
Inhibition Due to "GCB Switch Not Open
195
Inhibition from MC Board
195
Inhibition to Synchronization on MCB Ongoing
195
Signalling
195
Circuit Breakers Management
196
Digital Outputs
196
Digital Inputs
197
Acquiring Breakers Status
197
Temporary Override of Switch Controls
198
Manual Controls for the Switches
198
Request for Synchronization
198
Forcing MCB to Open
198
OFF/RESET Management Logic
198
Management Logic in man and in TEST
198
Management Logic in TEST
200
Switching Logic in AUTO Mode
200
Changeover Switch
200
Commutation Management
200
Signalling
200
Events
201
Anomalies
201
Silence the Horn
202
Acknowledge the Anomaly
203
Cancel the Anomaly
204
Signalling
204
OVERRIDE of Protections
208
Anomalies Connected to Digital Inputs
209
Anomalies Connected to Analogue Inputs
210
Faults List
211
Minimum Generator Voltage
211
Maximum Generator Voltage
211
Minimum Generator Frequency
211
Maximum Generator Frequency
212
Belt Break (D+ Battery-Charger Failure)
212
Maximum Current (51)
212
Manual Stop While in AUTO
215
Operating Conditions Failure
215
Power Reverse
215
Genset Not Available
216
Mains Circuit Breaker (MCB) Not Closed
216
Generator Switch (GCB) Not Closed
216
Maximum Current (from Contact)
217
Short Circuit on the Generator (50)
217
Maximum Speed from (from Contact)
218
Maximum Speed (from Rotation Speed)
218
Maximum Speed (from Generator Frequency)
218
High Battery Voltage - 2Nd Threshold (from Measure)
219
Engine Not Stopped
219
Over Crank
219
Mains Circuit Breaker (MCB) Not Open
219
Genset Circuit Breaker (GCB) Not Open
220
Minimum Fuel Level (from Contact)
221
Minimum Fuel Level (from Analogue Sensor)
221
Low Fuel Level (from Contact)
221
Low Fuel Level (from Analogue Sensor)
222
High Fuel Level (from Contact)
222
High Fuel Level (from Analogue Sensor)
222
High Coolant Temperature (from Contact)
222
High Coolant Temperature (Analogue Sensor)
223
Maximum Coolant Temperature (from Contact)
223
Maximum Coolant Temperature (Analogue Sensor)
223
Maximum Oil Temperature (from Measure)
224
Low Battery Voltage
224
Nd Threshold (from Measure)
224
St Threshold (from Measure)
224
High Battery Voltage
225
St Threshold (from Measure)
225
Service Required (First Counter)
225
Service Required (Second Counter)
225
Minimum Oil Pressure (from Contact)
226
Minimum Oil Pressure (from Measure)
226
Low Oil Pressure (from Contact)
226
Low Oil Pressure (from Measure)
227
Maximum Auxiliary Current
227
Emergency Stop
227
Maximum Power
228
Service Required (Days Counter)
228
High Controller Temperature
228
Generator Voltages Unbalance
229
Generator Current Unbalance
229
High Oil Temperature (from Measure)
229
Wrong Phases Sequence
230
Low Generator Voltage
230
Clock Not Valid
230
Low Generator Frequency
231
High Generator Voltage
231
High Generator Frequency
231
Loss of Excitation
232
Faulty CAN-BUS 0 Link
232
Fuel Pump Failure
232
Low Coolant Temperature (from Analogue Sensor)
232
Adblue Fluid Pump Failure
233
Magnetic Pickup Failure
233
Communication Failure with the ECU
233
Communication Failure with the ECU
234
Minimum Speed for Asynchronous Generators (from Measure)
234
Battery-Charger Failure (from CAN-BUS)
234
Maximum Exported Reactive Power
235
Maximum Speed (from CAN-BUS 0)
235
High Coolant Temperature from CAN-BUS 0)
235
Maximum Coolant Temperature (from CAN-BUS 0)
236
Coolant Liquid Minimum Level (from CAN-BUS 0)
236
Low Coolant Level (from CAN-BUS 0)
236
Low Battery Voltage (from CAN-BUS 0)
236
Minimum Oil Pressure (from CAN-BUS 0)
237
Low Oil Pressure (from CAN-BUS 0)
237
High Oil Temperature (from CAN-BUS 0)
237
Maximum Oil Temperature (from CAN-BUS 0)
237
Water in Fuel (from CAN-BUS 0)
238
198 -Warnings from CAN-BUS 0 (Cumulative)
238
Alarms from CAN-BUS 0 (Cumulative)
238
Faulty CANBUS 1 (PMCB) Connection
238
CAN-BUS 1 (PMCB) Addresses Conflict
239
Wrong Number of Generators on Bus CAN-BUS 1 (PMCB)
239
Negative Sequence
239
Failure to Close NECB Switch
240
Failure to Open NECB Switch
240
Maximum Error of Active Power
240
Maximum Time in Parallel to the Grid
241
AFR: Maximum Temperature for MAT
241
AFR: Regulation Error
242
AFR: High Temperature for MAT
242
AFR: Incoherent Parameters
242
Faulty CANBUS 2 (EXBUS) Connection
243
CAN-BUS 2 (EXBUS) Expansion Modules Missing
243
CAN-BUS 2 (EXBUS) Missing Measure
243
CAN-BUS 2 (EXBUS) Duplicate Address
244
Disconnected CAN-BUS 2 Sensor (EXBUS)
244
GCB Parallel Failure (Direct Parallel)
244
MCB Parallel Failure (Reverse Parallel)
244
Incoherent Parameters
245
Self-Production Line Selected
245
Interface Device Not Open
245
Alarm from Master Controller CAN-BUS 1 (PMCB)
245
Inconsistent Bar Voltage
246
System Error #001
246
Minimum Voltage (27) by D-PRO Relay #1
246
Minimum Voltage (27T) by D-PRO Relay #1
246
Maximum Active Power (32P) by D-PRO Relay #1
247
Maximum Reactive Power (32Q) by D-PRO Relay #1
247
Negative Sequence (46) by D-PRO Relay #1
247
Wrong Phase Sequence (47) by D-PRO Relay #1
247
Short Circuit (50) by D-PRO Relay #1
247
Short Circuit on Neutral (50N) by D-PRO Relay #1
248
Short Circuit (50V) by D-PRO Relay #1
248
Maximum Current (51) by D-PRO Relay #1
248
Maximum Current on Neutral (51N) by D-PRO Relay #1
248
Maximum Current (51V) by D-PRO Relay #1
248
Maximum Current (59) by D-PRO Relay #1
249
Maximum Single-Pole Voltage (59N) by D-PRO Relay #1
249
Minimum Frequency (81U) by D-PRO Relay #1
249
Maximum Frequency (81O) by D-PRO Relay #1
249
Maximum Genset Differential Current (87G) by D-PRO Relay #1
249
Maximum Transformer Differential Current (87T) by D-PRO Relay #1
250
Active Power Reverse (32RP) by D-PRO Relay #1
250
Reactive Power Reverse / Loss of Excitation (32RQ/40) by D-PRO Relay #1
250
Restricted Earth Fault / Maximum Differential Current (64) by D-PRO Relay #1
250
Minimum Voltage (27) by D-PRO Relay #2
251
Minimum Voltage (27T) by D-PRO Relay #2
251
Maximum Active Power (32P) by D-PRO Relay #2
251
Maximum Reactive Power (32Q) by D-PRO Relay #2
251
Negative Sequence (46) by D-PRO Relay #2
251
Wrong Phase Sequence (47) by D-PRO Relay #2
252
Short Circuit (50) by D-PRO Relay #2
252
Short Circuit on Neutral (50N) by D-PRO Relay #2
252
Short Circuit (50V) by D-PRO Relay #2
252
Maximum Current (51) by D-PRO Relay #2
252
Maximum Current on Neutral (51N) by D-PRO Relay #2
253
Maximum Current (51V) by D-PRO Relay #2
253
Maximum Current (59) by D-PRO Relay #2
253
Maximum Single-Pole Voltage (59N) by D-PRO Relay #2
253
Minimum Frequency (81U) by D-PRO Relay #2
253
Maximum Frequency (81O) by D-PRO Relay #2
254
Maximum Genset Differential Current (87G) by D-PRO Relay #2
254
Maximum Transformer Differential Current (87T) by D-PRO Relay #2
254
Active Power Reverse (32RP) by D-PRO Relay #2
254
Reactive Power Reverse / Loss of Excitation (32RQ/40) by D-PRO Relay #2
255
Restricted Earth Fault / Maximum Differential Current (64) by D-PRO Relay #2
255
Incoherent PLC Parameters
255
Generic Anomalies Linked to Analogue Inputs
256
Generic Anomalies Linked to Digital Inputs
256
Anomalies Connected to the PLC
256
Other Functions
257
PLC Logic
257
Clock
257
Clock Automatic Update
257
Engine Test Start-Up Weekly Planning
258
Working Time Intervals Weekly Planning
258
Weekly Planning of Intervention Forcing
259
Configurable Calendars
260
Configurable Timers
264
Thermometer
266
Serial Number
267
Counters
267
Counters Reset
268
Genset Lock
268
Loads Protection from Mains Breaker Damages
268
Load Thresholds
268
Low Power
269
High Power
269
EJP Function
270
Unit of Measure
271
CAN-BUS Connection with Engines
271
Engine Control Unit (ECU)
271
Voltage Regulator (AVR)
272
Ht-Af1000/Af2000
273
Expansion Modules
273
Support for Redundancy
274
PICO Function
274
Active Power Derating Function of the Engine
275

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