Ski-Doo ELITE SERIES Snowmobile Manuals

Ski-Doo ELITE SERIES Snowmobile Manuals

Manuals and User Guides for Ski-Doo ELITE SERIES Snowmobile. We have 1 Ski-Doo ELITE SERIES Snowmobile manual available for free PDF download: Shop Manual

Ski-Doo ELITE SERIES Shop Manual

Ski-Doo ELITE SERIES Shop Manual (328 pages)

Brand: Ski-Doo | Category: Offroad Vehicle | Size: 30 MB

Table of Contents

Table of Contents
4
Safety Notice

11
Introduction

12
- Vehicle Identification Number
  12
- Vehicle Identification Number Location
  12
- Identification Number Meaning
  12
- Engine Serial Number
  13
- Engine Serial Number Location
  13
- List of Abbreviations Used in this Manual
  13
- Arrangement of this Manual
  14
- Illustrations and Procedures
  15
- Stripped Thread Repair
  17
- Gasket Compound
  17
- Mounting on Shaft
  18
- Case-In Components
  18
- Tightening Torque
  19
Service Tools and Service Products

22
- Service Tools
  
  22
- Service Products
  
  41
Maintenance

48
- Maintenance Chart
  
  48
- Storage
  
  51
  - General
    51
  - Fuel Stabilizer
    51
  - Cooling System
    51
  - Engine Oil Change and Filter
    51
  - Engine Lubrication
    51
  - Engine Compartment
    52
  - Pulley Protection
    52
  - Battery
    52
  - Vehicle Cleaning
    52
  - Rags in Air Intake and Exhaust System
    53
  - Vehicle Protection
    53
- Preseason Preparation
  
  54
  - Air Filter Cleaning
    54
  - Rags in Air Intake and Exhaust System
    54
  - Cleaning of Drive and Driven Pulleys
    54
  - Cleaning of Brake Disks
    54
  - Drive Belt and Final Drive Belt Condition
    54
    
    Fuel System
    54
    
    Spark Plugs
    54
Troubleshooting

55
- Engine
  
  55
  - Cooling System
    55
  - Alternator
    56
  - Lubrication
    57
  - Cylinder and Cylinder Head
    58
  - Crankshaft
    59
  - Electrical Starter
    59
  - Engine General
    61
- Transmission and Brake System
  
  65
  - Transmission
    65
  - Brake System
    72
    
    Hydraulic Brake
    72
- Electrical System
  
  73
- Suspension and Track
  
  78
Engine

82
- Leak Test
  
  82
  - Leak Test Procedure
    82
    
    Preparation
    82
    
    Procedure
    83
    
    Installation
    84
- Intake System
  
  86
  - Removal
    87
  - Installation
    91
- Exhaust System
  
  93
  - Muffler
    93
  - Exhaust Manifold
    94
- Removal and Installation
  
  95
  - Engine Removal
    95
  - Engine Installation
    100
- Pto Housing
  
  101
  - General
    102
  - Pto Housing
    102
  - Pto Seal
    105
  - Adapter Sleeve and Flange Coupling
    106
  - Coupling
    107
  - Encoder Wheel
    107
  - Ring Gear
    108
  - Starter Drive Ass'y
    108
- Cooling System
  
  110
  - General
    111
  - Pressure Cap
    111
  - Cooling System Leak Test
    111
  - Inspection
    111
  - Draining the System
    112
  - Coolant Replacement
    113
  - Coolant Pump Housing
    114
  - Thermostat
    115
  - Coolant Pump Impeller
    115
  - Rotary Seal
    116
  - Care
    118
- Lubrication System
  
  119
  - General
    121
  - Oil Level Verification
    121
  - Engine Oil Pressure Test
    122
  - Oil Change
    122
  - Oil Type and System Capacity
    123
  - Oil Filter
    123
  - Oil Strainers
    124
  - Engine Oil Pressure Regulator
    126
  - Oil Pressure Pump
    127
  - Oil Suction Pump
    130
  - Oil Cooler
    133
  - Oil Separator
    134
- Cylinder Head and Valves
  
  136
  - General
    137
  - Spark Plug
    137
  - Valve Cover
    137
  - Rocker Arm
    138
  - Camshaft Timing Gear
    142
  - Timing Chain
    143
  - Cylinder Head
    143
  - Camshaft
    145
  - Valve Spring
    146
  - Valve
    147
- Engine Block
  
  153
  - General
    155
  - Crankshaft Locking
    155
  - Crankshaft
    155
  - Timing Chain
    159
  - Chain Tensioner
    160
  - Balancer Shaft
    160
  - Engine Block
    163
  - Piston/Connecting Rod
    168
  - Piston Rings
    174
Engine Management

176
- Overview
  
  176
  - Complete Electrical System Overview
    177
  - Alternator
    178
  - Operating Principle of Engine Management
    178
  - Air Induction
    178
  - Fuel Delivery System
    178
    
    Basic Operation
    178
    
    Intake Manifold
    179
    
    Fuel Pump Module
    179
  - Electronic Management
    180
    
    Ecm (Engine Control Module)
    180
    
    Ecm Ecu
    180
    
    Ecm - General Functions
    180
    
    Ems - Engine Management Functions
    182
    
    VCM - Vehicle Control Module
    184
- Component Inspection and Adjustment
  
  185
  - General
    185
  - Fuel System
    185
  - Electrical System
    186
  - Engine Connector Pin out
    187
  - Connectors on Engine
    188
  - Air Induction System
    189
    
    Throttle Body
    189
  - Fuel Delivery
    192
    
    Fuel Pump
    193
    
    Fuel Rail
    196
    
    Fuel Injector
    197
  - Electronic Management
    199
    
    Ecm Ecu and VCM Replacement
    199
    
    Engine Wiring Harness
    201
    
    Throttle Position Sensor (Tps)
    202
    
    Idle Bypass Valve
    205
    
    Crankshaft Position Sensor (Cps)
    205
    
    Camshaft Position Sensor (Caps)
    207
    
    Coolant Temperature Sensor (Cts)
    208
    
    Manifold Air Pressure Sensor (Maps)
    209
    
    Knock Sensor (Ks)
    210
    
    Oil Pressure Sensor (Ops)
    211
    
    Oil Separator Pressure Sensor (Osps)
    211
    
    Tops
    212
    
    Ignition Coils
    213
    
    Tdc Setting (Top Dead Center)
    214
    
    Engine Start Switch Verification
    214
    
    Dess Switch Verification
    214
    
    Spark Plugs
    215
    
    Cranking System
    215
- Diagnostic Procedures
  
  216
  - General
    216
  - Self-Diagnostic Mode
    217
  - Vck (Vehicle Communication Kit)
    218
  - 4-Tec System Fault Codes
    219
Transmission

221
- Drive Belt
  
  221
  - Application Chart
    221
  - Inspection
    221
  - Checking Neutral Function
    221
  - Rotation Direction
    221
  - Drive Belt Height Measurement and Adjustment
    222
  - Drive Belt Deflection Measurement (Reference Only)
    223
- Drive Pulley
  
  225
  - Tra IV Hd
    225
    
    General
    226
    
    Removal
    226
    
    Disassembly
    226
    
    Cleaning
    228
    
    Inspection
    229
    
    Assembly
    229
    
    Installation
    231
    
    Drive Pulley Adjustment
    232
- Driven Pulley
  
  233
  - Hpv Vsa
    233
    
    Removal
    234
    
    Disassembly
    234
    
    Cleaning
    234
    
    Inspection
    234
    
    Assembly
    234
    
    Installation
    235
    
    Adjustment
    236
- Pulley Distance and Alignment
  
  237
  - General
    237
  - Procedure
    237
  - Pulley Alignment and Distance Specifications Chart
    238
- Brake
  
  239
  - Hydraulic Brake
    239
    
    General
    240
    
    Brake Fluid
    240
    
    Master Cylinder
    240
    
    Caliper
    242
    
    Brake Pads
    242
    
    Brake Disc
    243
    
    Brake Light Switch
    245
    
    Bleeding
    246
- Gearbox and Final Drive Belt
  
  247
  - Gearbox
    249
    
    Oil Change
    249
    
    Shifter Adjustment
    249
    
    Reverse Switch Adjustment
    250
    
    Removal
    250
    
    Disassembly
    250
    
    Inspection
    251
    
    Assembly
    251
    
    Installation
    251
  - Final Drive Belt
    251
    
    Deflection Adjustment
    252
    
    Removal
    252
    
    Installation
    253
Electrical System

254
- Alternator
  
  254
  - Removal
    255
  - Inspection
    255
  - Installation
    255
  - Belt Tension Adjustment
    255
- Battery
  
  256
  - General
    256
  - Removal
    256
  - Cleaning
    256
  - Inspection
    256
  - Battery Charge Testing
    256
  - Battery Charging
    257
  - Battery Storage
    257
  - Activation of New Battery
    257
  - Installation of Battery
    257
  - Cable Terminal Installation
    257
- Electric Starter
  
  259
  - Removal
    260
  - Disassembly
    260
  - Cleaning
    261
  - Parts Inspection
    262
  - Assembly
    262
  - Installation
    263
  - Starter Specification
    264
- Testing Procedure
  
  265
  - Inspection of Heating Elements
    265
  - Headlight and Accessories Systems Testing
    265
Rear Suspension

266
- Sc-10 III Suspension
  
  267
  - General
    270
  - Component Removal and Installation
    270
  - Suspension Assembly Removal
    271
  - Disassembly and Assembly
    272
  - Shock Absorber Inspection
    275
  - Installation
    275
  - Lubrication
    275
- Drive Axle
  
  276
  - Removal
    277
  - Assembly
    277
  - Installation
    278
  - Lubrication
    278
  - Adjustment
    278
- Track
  
  279
  - Track Type Application
    279
  - General
    279
  - Inspection
    279
  - Removal
    279
  - Installation
    279
  - Adjustment
    279
Steering/Front Suspension

282
- Steering System
  
  282
  - General
    283
  - Steering Adjustment (Skis)
    283
  - Grip
    286
  - Steering Wheel
    286
  - Lower Steering Column
    288
  - Short and Long Tie-Rods
    288
    
    Steering Arm
    289
    
    Lubrication
    290
- Front Suspension
  
  291
  - Disassembly
    292
  - Inspection
    292
  - Installation
    292
Body/Frame

294
- Body
  
  294
  - Installation and Adjustment
    294
    
    Headlamp Beam Aiming
    294
    
    Bulb Replacement
    294
    
    Rearview Mirror
    295
    
    Decal
    295
    
    Windshield Installation
    295
    
    Guard
    296
    
    Body
    296
    
    Wiring Harness
    298
    
    Cables
    298
    
    Tubing
    298
  - Plastic Maintenance and Repair
    298
    
    Maintenance
    298
    
    Windshield Repair
    299
    
    Body Repair
    299
    
    Tools and Materials List
    301
- Frame
  
  303
  - Frame Cleaning
    303
  - Frame Welding
    303
  - Frame Component Replacement
    303
Technical Data

304
- Si Metric Information Guide
  
  304
- Engine
  
  305
- Vehicle
  
  310
- Technical Data Legends
  
  312
  - Engine Legend
    312
  - Vehicle Legend
    312
- 1 Wiringdiagram
  
  313
Wiring Diagram

313
- Wiring Diagram Legend
  313
- Wire Colors
  313
- Connector Housing Area
  313
- Housing Reference Code Per Area
  314
- Wire Location in Connector Housing
  314
- Symbols Description
  316
- Unpluging Connectors
  317
- Tab and Receptacle Connectors Removal
  317
- Tab and Receptacle Connectors Installation
  326

Advertisement

Advertisement

Related Products

Ski-Doo Categories

Offroad Vehicle Snowmobiles Boat Motherboard

More Ski-Doo Manuals